2003-2007 Ktm 950 990 Super Duke Lc8 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
KTM
Model:
950/990 Super Duke
Model Variant:
Super Duke LC8
Applicable Years:
2003, 2004, 2005, 2006, 2007
Engine Family:
LC8
Codes
Engine Code Primary:
LC8 V-Twin
Engine Code Secondary:
Engine Service Manual 2003-2007
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, home mechanics, and professional workshops.
Competitive Analysis
Value Proposition:
Provides comprehensive coverage and detailed instructions to save time and money on repairs.
Key Features
Features:
Easy-to-read text sections, high-quality diagrams, instant download, no shipping cost.
📋 Manual Details
Coverage Areas
Covered Models:
KTM 950 Adventure, 990 Adventure, 990 Super Duke, 950 Supermoto, 950 Super Enduro
Covered Years:
2003-2007
Page Count
Estimated Page Count:
Varies by specific model year and sub-model, but comprehensive manuals for this era typically exceed 300 pages.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Engine removal and refitting, engine disassembly, servicing individual components, engine assembly.
Electrical System:
Wiring diagrams, electrical troubleshooting, component testing.
Fuel System:
Carburetor/fuel injection system service, fuel pump, fuel lines.
Chassis:
Suspension, steering, brakes, wheels, tires.
Procedures Included
Diagnostics:
Trouble shooting common issues, diagnostic procedures.
Maintenance:
Periodic maintenance schedule, fluid changes, filter replacements, tune-ups.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader & Winzip
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
LC8 V-Twin (Liquid-cooled, Four-stroke, 75° V-twin)
Performance
Displacement 950:
942 cc
Displacement 990:
999 cc
Bore Stroke 950:
98 x 62.4 mm (approx.)
Bore Stroke 990:
101 x 62.4 mm (approx.)
Horsepower Range:
Typically 90-105 hp depending on model and year.
Torque Range:
Typically 90-95 Nm depending on model and year.
Fuel System
Fuel Delivery 950:
Carburetor (e.g., Keihin 38mm CV)
Fuel Delivery 990:
Fuel Injection (e.g., Keihin Electronic Fuel Injection)
Fuel Type:
Unleaded gasoline (min. 91 octane recommended)
🔧 Transmission
Standard
Type:
6-speed, claw-shifted, constant mesh
Optional
Optional Transmissions:
N/A
Features
Clutch:
Hydraulically operated, multi-disc wet clutch
Final Drive:
Chain
📐 Dimensions
Exterior
Wheelbase 950 Super Duke:
Approx. 1485 mm
Wheelbase 990 Super Duke:
Approx. 1485 mm
Weights
Dry Weight 950 Super Duke:
Approx. 187 kg
Dry Weight 990 Super Duke:
Approx. 187 kg
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European and North American motorcycle safety standards for its era.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake with hydraulic actuation.
ABS:
Available on select 990 models (e.g., 990 Adventure ABS).
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, LCD multi-function display.
Driver Assistance
Traction Control:
Not typically available on these models.
Connectivity
Diagnostic Ports:
Diagnostic connectors for ECU reading and programming (details in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or annually, whichever comes first (refer to manual for exact intervals).
Valve Clearance Check:
Every 10,000 - 15,000 km (refer to manual for exact intervals).
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 API SG, JASO MA (refer to manual for specific grades).
Coolant Type:
Mixture of distilled water and ethylene glycol-based antifreeze (e.g., Motorex Coolant M3.0).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (shared with brake system on some models).
Known Issues
Common Complaints:
Fuel pump issues (early models), voltage regulator/stator failure, occasional vibration at certain RPMs, fuel injector clogging (FI models).
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road prowess and performance-oriented motorcycles.
Model Evolution
Lc8 Introduction:
The LC8 engine platform debuted in the early 2000s and quickly became KTM's flagship V-twin.
Super Duke Development:
The Super Duke line was introduced as KTM's interpretation of a powerful, aggressive naked sportbike.
Production
Manufacturing Location:
Austria
🏆 Awards & Recognition
Recognitions
Market Reputation:
The 950/990 Super Duke series is highly regarded for its performance, handling, and raw character within the sportbike and naked bike segments.