Alfa Romeo GT 1.8 T SPARK 2003-2010 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
GT
Engine Variant:
1.8 T Spark
Production Years:
2003-2010
Codes
Engine Code Example:
192.B.000 (Note: Specific code may vary)
👋 Introduction
Market Position
Segment:
Compact Executive Coupe / Sports Car
Competitive Analysis
Key Competitors:
BMW 3 Series Coupe, Audi A3 Sportback (in its early iterations), Volkswagen Golf GTI, Peugeot 407 Coupe.
Key Features
Design Philosophy:
Stylish Italian design, sporty handling, comfortable interior for its class, focused on driving enjoyment.
Target Audience
Demographic:
Enthusiasts, individuals seeking a stylish and sporty coupe with Italian flair, owners performing their own maintenance.
📋 Manual Details
Coverage Areas
Primary Markets Covered:
Global (especially Europe)
Page Count
Estimated Page Count:
N/A (Digital format, size varies)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Digital Format:
Disc Image File (.ISO) / Application (.exe)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Transmission (manual/automatic), clutch, drive shafts, differentials
Chassis:
Suspension (front/rear), steering system, braking system, wheels and tires
Electrical:
Wiring diagrams, lighting system, starting and charging system, ignition, ECU, sensors, body electronics
Bodywork:
Body panels, doors, windows, interior trim, HVAC system, body repair
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and top-ups, tune-ups
Troubleshooting:
Diagnostic procedures, fault finding, common problems and solutions
Repair:
Component replacement, major overhauls, assembly and disassembly instructions
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and repairs, including detailed component breakdowns.
📊 Manual Specifications
File Format
File Format Details:
ISO disc image, requiring mounting software (e.g., Daemon Tools, Virtual CloneDrive) or .exe application.
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
Features
Zoom Capability:
YES (allows zooming in on diagrams and text for clarity)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, Naturally Aspirated (T Spark technology)
Displacement:
1747 cc (1.7 Liters)
Bore X Stroke:
82 mm x 82.7 mm
Compression Ratio:
10.3:1
Valve Train:
DOHC, 16 valves (4 valves per cylinder)
Performance
Horsepower:
140 PS (138 bhp; 103 kW) at 6300 rpm
Torque:
165 Nm (122 lb-ft) at 4300 rpm
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) with electronic control
Fuel Type:
Unleaded Petrol (95 RON recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Paraflu UP)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
Optional 4-speed Automatic Transmission (Aisin Warner AW-55-50SN, common in other Fiat/Alfa models)
Features
Clutch Type:
Hydraulically operated, dry single-plate clutch
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (e.g., Tutela Car Technyx)
📐 Dimensions
Exterior
Length:
4288 mm
Width:
1762 mm
Height:
1355 mm
Wheelbase:
2600 mm
Weights
Curb Weight:
Approx. 1405 kg (Manual)
Cargo
Boot Capacity:
320 Liters
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the Bravo platform, GT likely similar)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (VDC - Vehicle Dynamic Control)
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Driver, Passenger, Side, Window Airbags (availability may vary by trim)
Seatbelts:
Pre-tensioned front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/Radio system, often with steering wheel controls.
Climate Control:
Manual or automatic climate control (depending on trim).
Driver Assistance
Cruise Control:
Available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first. Refer to manual for specific conditions.
Timing Belt Replacement:
Critical: 105,000 km or 5 years, whichever comes first. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SN/SM/SL, ACEA A3/B4, SAE 5W-40 or 10W-40 (e.g., Selenia K Pure Energy)
Engine Oil Capacity:
Approx. 4.4 Liters (with filter change)
Coolant Capacity:
Approx. 7.0 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Issues Note:
Potential issues can include minor electrical gremlins, wear on suspension components (bushings), fuel pump issues, and lambda sensor faults. Regular maintenance is key.
Part Numbers Example
Oil Filter Part Number:
e.g., Mann-Filter HU716/2X, Bosch 0 986 452 040 (Verify with VIN)
Timing Belt Kit Part Number:
e.g., Gates PowerGrip Kit K015560XS (Includes belt, tensioner, idler pulleys. Verify with VIN)
📚 Vehicle History
Brand Heritage
Heritage Note:
Alfa Romeo is renowned for its sporting heritage, passionate engineering, and distinctive Italian design.
Model Evolution
Platform:
Based on the Fiat Bravo platform (Type 192).
Design Origin:
Designed by Bertone, aiming for a stylish 2+2 coupe.
Production
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Award Note:
While the GT itself may not have specific widely publicized awards, it inherited the positive reception of the 147/156 platform for its driving dynamics and styling.
Multi-point Fuel Injection (MPI) with electronic control
Fuel Type:
Unleaded Petrol (95 RON recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Paraflu UP)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
Optional 4-speed Automatic Transmission (Aisin Warner AW-55-50SN, common in other Fiat/Alfa models)
Features
Clutch Type:
Hydraulically operated, dry single-plate clutch
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (e.g., Tutela Car Technyx)
📐 Dimensions
Exterior
Length:
4288 mm
Width:
1762 mm
Height:
1355 mm
Wheelbase:
2600 mm
Weights
Curb Weight:
Approx. 1405 kg (Manual)
Cargo
Boot Capacity:
320 Liters
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the Bravo platform, GT likely similar)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (VDC - Vehicle Dynamic Control)
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Driver, Passenger, Side, Window Airbags (availability may vary by trim)
Seatbelts:
Pre-tensioned front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/Radio system, often with steering wheel controls.
Climate Control:
Manual or automatic climate control (depending on trim).
Driver Assistance
Cruise Control:
Available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first. Refer to manual for specific conditions.
Timing Belt Replacement:
Critical: 105,000 km or 5 years, whichever comes first. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SN/SM/SL, ACEA A3/B4, SAE 5W-40 or 10W-40 (e.g., Selenia K Pure Energy)
Engine Oil Capacity:
Approx. 4.4 Liters (with filter change)
Coolant Capacity:
Approx. 7.0 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Issues Note:
Potential issues can include minor electrical gremlins, wear on suspension components (bushings), fuel pump issues, and lambda sensor faults. Regular maintenance is key.
Alfa Romeo is renowned for its sporting heritage, passionate engineering, and distinctive Italian design.
Model Evolution
Platform:
Based on the Fiat Bravo platform (Type 192).
Design Origin:
Designed by Bertone, aiming for a stylish 2+2 coupe.
Production
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Award Note:
While the GT itself may not have specific widely publicized awards, it inherited the positive reception of the 147/156 platform for its driving dynamics and styling.
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