🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Model Years Covered: 2004, 2005, 2006, 2007, 2008 Product Name: Chevrolet Malibu 2004-2008 Service Repair Manual Codes Chassis Codes: GM Epsilon platform (all generations 2004-2008) 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) car owners and professional mechanics. Competitive Analysis Value Proposition: Provides dealer-level repair information at a fraction of the cost, enabling cost-effective vehicle maintenance and repair. Key Features Illustration Detail: Hundreds of photos, illustrations, and exploded views to clarify repair procedures. Instruction Format: Numbered, step-by-step instructions with detailed substeps, notes, cautions, and warnings. Navigation: Numbered table of contents for quick access to information. Accessibility: Instant high-speed download, eliminating shipping wait times. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair information for all systems and components. Page Count Estimated Pages: Varies by specific edition, typically 1500+ pages for a complete digital manual. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, fuel system, cooling system, intake and exhaust systems, emission control systems, ignition system, starting and charging system. Drivetrain: Automatic transmission, manual transmission, clutch, transfer case (if applicable), drive shafts, differential, axles, wheel bearings. Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering column, power steering system, steering gear. Brakes: Brake system operation, front and rear brakes (disc/drum), ABS, parking brake, brake control systems. Electrical: 12-volt electrical system, battery, charging system, starting system, lighting, instrument panel, gauges, horn, wipers, washers, power accessories, multiplex/CAN communication system. Climate Control: Air conditioning system, heating, ventilation. Safety Restraint: Supplemental Restraint System (SRS) / Airbags, seat belts, pretensioners, engine immobilizer. Body Interior Exterior: Doors, door locks, windows, mirrors, windshield, glass, interior trim, instrument panel, seats, engine hood, exterior trim, body panels. Cruise Control: Cruise control system operation and troubleshooting. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication. Diagnostics: Troubleshooting procedures for all major systems, diagnostic trouble codes (DTCs), electrical system diagnostics. Repair: Step-by-step repair instructions for component removal, disassembly, assembly, and installation for all major systems. Electrical Repair: Detailed wiring diagrams, component testing, circuit tracing, connector information. Technical Depth Depth: Extensive, covering from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and alignment data. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clear text and readable images. Searchability: Typically searchable text for quick information retrieval. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L Ecotec L61 I4, 3.5L LZ9 V6, 3.8L L36 V6 (Series II), 3.9L LZ8/LZ9 V6. Performance 2.2L Ecotec (L61) Horsepower: 144 hp @ 5600 rpm 2.2L Ecotec (L61) Torque: 150 lb-ft @ 4000 rpm 3.5L Lz9 V6 Horsepower: 201 hp @ 5200 rpm (2005-2006), 217 hp @ 5400 rpm (2007-2008) 3.5L Lz9 V6 Torque: 220 lb-ft @ 4000 rpm (2005-2006), 227 lb-ft @ 4000 rpm (2007-2008) 3.8L L36 V6 (Series Ii) Horsepower: 200 hp @ 5200 rpm 3.8L L36 V6 (Series Ii) Torque: 225 lb-ft @ 3200 rpm 3.9L Lz8/Lz9 V6 Horsepower: 235 hp @ 5600 rpm 3.9L Lz8/Lz9 V6 Torque: 249 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) for all engines. Fuel Type: Unleaded gasoline (87 octane recommended, higher for performance). Control System ECU Type: GM's Engine Control Module (ECM), often referred to by its OS number. 🔧 Transmission Standard Transmission Options: 4-speed automatic transmission (4T65-E) standard on most models. 5-speed manual transmission available on select 2.2L Ecotec models in early years. Optional Optional Transmission: 5-speed manual transmission (MV5). Features Automatic Transmission Features: Driver Shift Control, electronically controlled, overdrive. 📐 Dimensions Exterior Wheelbase: 110.5 inches (2807 mm) Length: Approximately 191.5 inches (4864 mm) Width: Approximately 70.4 inches (1788 mm) Height: Approximately 57.4 inches (1458 mm) Weights Curb Weight: Varies by engine and trim, approximately 3400-3700 lbs (1542-1678 kg). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for 2004-2008 models, depending on specific year and equipment) NHTSA Front Impact Passenger: 5-Star (for 2004-2008 models, depending on specific year and equipment) IIHS Front Offset Crash Rating: Good (for 2006-2008 models) Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS) often available or standard on higher trims. Passive Features Passive Safety: Front airbags, side-impact airbags (often optional), front seatbelt pretensioners. 💡 Technology Features Infotainment Audio Systems: AM/FM stereo with CD player, optional CD changer, optional Bose premium audio system, auxiliary input (on later models). Navigation: Optional factory navigation system available on some higher trim levels. Driver Assistance Cruise Control: Standard on most trims, with steering wheel mounted controls. Connectivity Onstar: Available as an option or subscription service. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles (4,800-12,000...