APRILIA RSV 1000 R 2004-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Vehicle Type: Sportbike Motorcycle Codes Chassis Code General: RP (internal designation may vary by year/market) 👋 Introduction Market Position Motorcycle Segment: High-performance sportbike Target Market: Enthusiasts seeking track-capable performance and spirited road riding. Competitive Analysis Key Competitors Era: Ducati 999/1098, Yamaha R1, Suzuki GSX-R1000, Honda CBR1000RR, Kawasaki ZX-10R. Key Features Motorcycle Engine Configuration: V-Twin (90-degree) Motorcycle Handling Reputation: Renowned for sharp handling and stability, often praised for its chassis dynamics. Motorcycle Braking System: Typically featured radial-mount Brembo brakes, a hallmark of high-performance Italian motorcycles. Manual Value Proposition Manual Benefit 1: Empowers owners to perform complex maintenance and repairs, reducing reliance on dealerships. Manual Benefit 2: Provides the critical knowledge held by factory-trained technicians, ensuring accurate procedures. Manual Benefit 3: Facilitates informed decision-making regarding motorcycle maintenance and potential repairs. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for all systems of the Aprilia RSV 1000 R (2004-2010). Secondary Coverage: Includes troubleshooting, maintenance schedules, technical specifications, and component replacement procedures. Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but indicative of a complete factory manual). Manual Type Manual Classification: Official Factory Service Repair Manual Target Audience: Professional Technicians and Experienced DIY Mechanics Language Primary Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip or equivalent for extraction. Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine disassembly, assembly, tuning, cooling system, lubrication system, fuel injection system, exhaust system. Chassis: Frame, front fork (USD), rear shock absorber, swingarm, steering system, wheel bearings, suspension adjustments. Brakes: Front and rear brake system components, hydraulic lines, master cylinders, calipers, bleeding procedures, rotor specifications. Electrical: Wiring diagrams, lighting system, ignition system, battery, charging system, starter motor, ECU, sensors, diagnostic codes. Bodywork: Fairing removal and installation, seat, fuel tank, body panel fasteners, accessory mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks, spark plug replacement. Troubleshooting: Diagnostic flowcharts for common and uncommon issues, fault code interpretation, symptom-based problem solving. Component Repair: Step-by-step instructions for disassembly, repair, and reassembly of major components (engine internals, gearbox, suspension, etc.). Specifications And Tolerances: Torque values for all fasteners, critical measurements, clearances, fluid capacities, and resistance values. Diagrams And Illustrations: Detailed exploded views, wiring diagrams, schematics, and illustrative images to support repair procedures. Technical Depth Depth Of Coverage: Complete rebuild procedures for engine and major mechanical components, advanced diagnostics, and tuning parameters. Styles Covered Variant Coverage: All styles covered, indicating potential variations within the RSV 1000 R model line (e.g., regional differences, minor updates). 📊 Manual Specifications File Format Document Format: Portable Document Format (PDF) Print Quality Printability: Full Printable - Allows for printing the entire manual or selected pages. Zoom Capability: Zoom IN/OUT - Enables detailed viewing of diagrams and text. Binding Type Digital Binding: N/A (Digital Download) Paper Type Physical Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-90 twin-cylinder, liquid-cooled Displacement: 997.6 cc (60.87 cubic inches) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.8:1 (approximate) Performance Horsepower Peak: Approx. 115-120 HP (depending on specific year and tuning) Torque Peak: Approx. 70-74 lb-ft (depending on specific year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Throttle Body Size: Dual 55mm throttle bodies Ignition Ignition System: Digital electronic ignition with individual spark plugs per cylinder Lubrication Oil System: Wet sump Cooling Cooling System: Liquid-cooled Valvetrain Valvetrain Type: DOHC, 4 valves per cylinder 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Optional Optional Transmissions: N/A (Standard 6-speed) Features Clutch Type: Hydraulic, multi-plate wet clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2050 mm (80.7 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1140 mm (44.9 in) Wheelbase: Approx. 1415 mm (55.7 in) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight: Approx. 215 kg (474 lbs) (fully fueled) Fuel Capacity: Approx. 18 Liters (4.75 US Gallons) 🛡️ Safety Features Ratings Safety Certification General: European Type Approval (e.g., CE marking where applicable) Active Features Braking System Type: Dual front disc brakes, single rear disc brake Brake Component Manufacturer: Brembo (typically) ABS Availability: Optional on some later models or specific market variants (not standard on all). Passive Features Lighting: Halogen headlights, LED taillight (depending on year) Chassis Stability: Designed for high-speed stability and predictable handling. 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle lacks modern infotainment systems). Driver Assistance Rider Assistance: Limited; focus is on mechanical and chassis performance. ABS optional on some variants. Connectivity Connectivity Features: N/A Instrumentation Dashboard Type: Analog tachometer and speedometer, LCD display for odometer, trip meter, coolant temperature, etc. 🔧...
Diagnostic flowcharts for common and uncommon issues, fault code interpretation, symptom-based problem solving.
Component Repair:
Step-by-step instructions for disassembly, repair, and reassembly of major components (engine internals, gearbox, suspension, etc.).
Specifications And Tolerances:
Torque values for all fasteners, critical measurements, clearances, fluid capacities, and resistance values.
Diagrams And Illustrations:
Detailed exploded views, wiring diagrams, schematics, and illustrative images to support repair procedures.
Technical Depth
Depth Of Coverage:
Complete rebuild procedures for engine and major mechanical components, advanced diagnostics, and tuning parameters.
Styles Covered
Variant Coverage:
All styles covered, indicating potential variations within the RSV 1000 R model line (e.g., regional differences, minor updates).
📊 Manual Specifications
File Format
Document Format:
Portable Document Format (PDF)
Print Quality
Printability:
Full Printable - Allows for printing the entire manual or selected pages.
Zoom Capability:
Zoom IN/OUT - Enables detailed viewing of diagrams and text.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Physical Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-90 twin-cylinder, liquid-cooled
Displacement:
997.6 cc (60.87 cubic inches)
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
11.8:1 (approximate)
Performance
Horsepower Peak:
Approx. 115-120 HP (depending on specific year and tuning)
Torque Peak:
Approx. 70-74 lb-ft (depending on specific year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Throttle Body Size:
Dual 55mm throttle bodies
Ignition
Ignition System:
Digital electronic ignition with individual spark plugs per cylinder
Lubrication
Oil System:
Wet sump
Cooling
Cooling System:
Liquid-cooled
Valvetrain
Valvetrain Type:
DOHC, 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Optional
Optional Transmissions:
N/A (Standard 6-speed)
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2050 mm (80.7 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1140 mm (44.9 in)
Wheelbase:
Approx. 1415 mm (55.7 in)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (fully fueled)
Fuel Capacity:
Approx. 18 Liters (4.75 US Gallons)
🛡️ Safety Features
Ratings
Safety Certification General:
European Type Approval (e.g., CE marking where applicable)
Active Features
Braking System Type:
Dual front disc brakes, single rear disc brake
Brake Component Manufacturer:
Brembo (typically)
ABS Availability:
Optional on some later models or specific market variants (not standard on all).
Passive Features
Lighting:
Halogen headlights, LED taillight (depending on year)
Chassis Stability:
Designed for high-speed stability and predictable handling.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle lacks modern infotainment systems).
Driver Assistance
Rider Assistance:
Limited; focus is on mechanical and chassis performance. ABS optional on some variants.
Connectivity
Connectivity Features:
N/A
Instrumentation
Dashboard Type:
Analog tachometer and speedometer, LCD display for odometer, trip meter, coolant temperature, etc.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 12 months. (Refer to manual for exact specification).
Valve Clearance Interval:
Approximately every 12,000 km (7,500 miles). (Refer to manual for exact specification).
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment (every 500-1000 km).
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle oil, SAE 10W-40 or 15W-50, API SG/SH/SJ or higher. (Refer to manual for exact specification and brand recommendations).
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water. (Refer to manual for exact specification).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
DOT 4 hydraulic fluid (shared with brakes on some models).
Known Issues
Potential Weak Points General:
While generally robust, like many high-performance Italian bikes of this era, attention to electrical connections, fuel pump reliability, and timely valve adjustments is crucial. Cam chain tensioner wear could be a consideration.
Common Repair Item:
Fuel pressure regulator and fuel pump assembly can be susceptible to aging/wear, impacting fuel delivery.
Maintenance Tip 1:
Regularly inspect and clean battery terminals and electrical connectors to prevent corrosion and ensure proper function.
Maintenance Tip 2:
Adhere strictly to the recommended service intervals for valve clearance checks, as deviations can impact performance and longevity.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Focus:
Known for sporting motorcycles, racing heritage, and distinctive Italian design.
Model Evolution
Predecessor Model:
RSV Mille
Model Positioning R:
The 'R' designation typically indicated a sportier, higher-specification version of the base RSV model, often with upgraded suspension and components.
Engine Development:
Utilized the well-regarded Rotax-designed 998cc V-twin engine, known for its torque and reliability.
Production
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Industry Reviews General:
Consistently praised by motorcycle publications for its sharp handling, potent V-twin engine, and premium Italian build quality.
Ratings
Performance Ratings:
Considered a top-tier sportbike of its generation, often scoring highly in track-day performance tests.
Certifications
Emission Standards:
Compliant with prevailing emission standards for its respective model years and markets.
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