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Daihatsu Sirion 2004-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: 2nd Generation (M300) Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Uniqueness: Vehicle-specific information, not generic. Identical to factory dealer manuals. Key Features Value Proposition: Saves money on repairs, empowers owners with knowledge for informed discussions with technicians. Content Style: Accurate, clear, and concise text with illustrations and step-by-step instructions. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and troubleshooting for the Daihatsu Sirion 2004-2010. Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'full' and 'complete') Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Accessibility: Viewable on PC, Mac, phones, and ebook readers. 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Emission Control: Yes Fuel System: Yes Clutch System: Yes Manual Transaxle: Yes Automatic Transaxle: Yes Driveshaft And Axle: Yes Suspension System: Yes Steering System: Yes Restraint System: Yes Brake System: Yes Body Interior Exterior: Yes Body Electrical System: Yes HVAC System: Yes Procedures Included Maintenance: Yes (oil changes, filter replacements, etc.) Troubleshooting: Yes (diagnostic procedures) Repair: Yes (step-by-step instructions) Diagnostics: Yes Engine Overhaul: Yes (detailed steps for disassembly, inspection, repair, and reassembly of engine components). Transmission Rebuild: Yes (instructions for both manual and automatic transmission overhauls). Brake System Service: Yes (pad replacement, rotor resurfacing/replacement, caliper service, bleeding procedure). Electrical Diagnostics: Yes (wiring schematics provided for troubleshooting electrical circuits). Body Panel Repair: Yes (guidance on interior and exterior body panel removal, installation, and minor repair). Technical Depth Depth: Mechanic-level detail, covering complete rebuilds and advanced diagnostics. Content Type: Diagrams, illustrations, wiring schematics, specifications. Diagnostic Codes: Likely includes OBD-II diagnostic trouble codes (DTCs) and troubleshooting steps. 📊 Manual Specifications File Format Compatibility: All versions of Windows and Mac Print Quality Printability: Yes (individual pages printable) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Software Requirements Reader Required: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-Cylinder (K3-VE) / Inline 4-Cylinder (3SZ-VE) - Primarily the 1.3L K3-VE and 1.5L 3SZ-VE were common in this generation. Performance Displacement: Typically 1.0L (1KR-FE), 1.3L (K3-VE), and 1.5L (3SZ-VE) depending on market and specific model year. Horsepower Range: Approximately 65 hp (1.0L) to 109 hp (1.5L) - exact figures vary by engine and tune. Torque Range: Approximately 90 Nm (1.0L) to 141 Nm (1.5L) - exact figures vary by engine and tune. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Mechanical Cylinder Head: DOHC (Dual Overhead Camshaft), 16 valves (common for K3-VE and 3SZ-VE). Cooling System: Pressurized liquid cooling system with thermostat and fan. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 3,620 mm (depending on specific model variant) Width: Approx. 1,665 mm Height: Approx. 1,530 mm Weights Curb Weight: Approx. 900 - 1000 kg (depending on engine and transmission) 🛡️ Safety Features Ratings Crash Test Results: Variable by market and testing agency; generally aimed at providing basic safety for its class. Active Features ABS: Available on higher trims/later models. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags: Front airbags standard; side airbags available on higher trims. 💡 Technology Features Infotainment Features: Basic audio systems (AM/FM radio, CD player), potentially with optional MP3/Auxiliary input depending on trim and market. Driver Assistance Features: Limited advanced driver assistance systems; focus is on core vehicle operation. Connectivity Features: Typically no integrated Bluetooth or advanced smartphone connectivity from the factory in base models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine/oil type). Spark Plug Replacement: Intervals vary by spark plug type (standard vs. iridium/platinum), typically 30,000 - 60,000 miles. Timing Belt Or Chain: Most engines in this generation likely use timing chains, which generally do not have scheduled replacement intervals but require inspection. Fluid Specifications Engine Oil Type: API SN/SP or ILSAC GF-5/GF-6 equivalent. Viscosity typically 0W-20 or 5W-30 (check manual for exact specification). Coolant Type: Ethylene Glycol-based, P-HOAT or OAT type coolant (often pink or blue, ensure compatibility). Transmission Fluid Manual: API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (check manual for exact specification and capacity). Transmission Fluid Automatic: Dexron III / Mercon equivalent or specified ATF (check manual for exact specification and capacity). Brake Fluid Type: DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation). Known Issues Common Wear Items: Suspension components (bushings, struts), brake pads/rotors, exhaust system components, ignition coils. Potential Engine Concerns: While generally reliable, some reports of oil consumption or minor sensor issues on higher mileage...
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Daihatsu Sirion 2004-2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation:
2nd Generation (M300)
Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Target Audience:
Vehicle owners with basic mechanical skills and independent auto service professionals.
Competitive Analysis
Uniqueness:
Vehicle-specific information, not generic. Identical to factory dealer manuals.
Key Features
Value Proposition:
Saves money on repairs, empowers owners with knowledge for informed discussions with technicians.
Content Style:
Accurate, clear, and concise text with illustrations and step-by-step instructions.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and troubleshooting for the Daihatsu Sirion 2004-2010.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'full' and 'complete')
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
Accessibility:
Viewable on PC, Mac, phones, and ebook readers.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Electrical:
Yes
Emission Control:
Yes
Fuel System:
Yes
Clutch System:
Yes
Manual Transaxle:
Yes
Automatic Transaxle:
Yes
Driveshaft And Axle:
Yes
Suspension System:
Yes
Steering System:
Yes
Restraint System:
Yes
Brake System:
Yes
Body Interior Exterior:
Yes
Body Electrical System:
Yes
HVAC System:
Yes
Procedures Included
Maintenance:
Yes (oil changes, filter replacements, etc.)
Troubleshooting:
Yes (diagnostic procedures)
Repair:
Yes (step-by-step instructions)
Diagnostics:
Yes
Engine Overhaul:
Yes (detailed steps for disassembly, inspection, repair, and reassembly of engine components).
Transmission Rebuild:
Yes (instructions for both manual and automatic transmission overhauls).
Brake System Service:
Yes (pad replacement, rotor resurfacing/replacement, caliper service, bleeding procedure).
Electrical Diagnostics:
Yes (wiring schematics provided for troubleshooting electrical circuits).
Body Panel Repair:
Yes (guidance on interior and exterior body panel removal, installation, and minor repair).
Technical Depth
Depth:
Mechanic-level detail, covering complete rebuilds and advanced diagnostics.
Content Type:
Diagrams, illustrations, wiring schematics, specifications.
Diagnostic Codes:
Likely includes OBD-II diagnostic trouble codes (DTCs) and troubleshooting steps.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac
Print Quality
Printability:
Yes (individual pages printable)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Software Requirements
Reader Required:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-Cylinder (K3-VE) / Inline 4-Cylinder (3SZ-VE) - Primarily the 1.3L K3-VE and 1.5L 3SZ-VE were common in this generation.
Performance
Displacement:
Typically 1.0L (1KR-FE), 1.3L (K3-VE), and 1.5L (3SZ-VE) depending on market and specific model year.
Horsepower Range:
Approximately 65 hp (1.0L) to 109 hp (1.5L) - exact figures vary by engine and tune.
Torque Range:
Approximately 90 Nm (1.0L) to 141 Nm (1.5L) - exact figures vary by engine and tune.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Mechanical
Cylinder Head:
DOHC (Dual Overhead Camshaft), 16 valves (common for K3-VE and 3SZ-VE).
Cooling System:
Pressurized liquid cooling system with thermostat and fan.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Transmission Type:
4-speed Automatic Transaxle
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3,620 mm (depending on specific model variant)
Width:
Approx. 1,665 mm
Height:
Approx. 1,530 mm
Weights
Curb Weight:
Approx. 900 - 1000 kg (depending on engine and transmission)
🛡️ Safety Features
Ratings
Crash Test Results:
Variable by market and testing agency; generally aimed at providing basic safety for its class.
Active Features
ABS:
Available on higher trims/later models.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Front airbags standard; side airbags available on higher trims.
💡 Technology Features
Infotainment
Features:
Basic audio systems (AM/FM radio, CD player), potentially with optional MP3/Auxiliary input depending on trim and market.
Driver Assistance
Features:
Limited advanced driver assistance systems; focus is on core vehicle operation.
Connectivity
Features:
Typically no integrated Bluetooth or advanced smartphone connectivity from the factory in base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine/oil type).
Spark Plug Replacement:
Intervals vary by spark plug type (standard vs. iridium/platinum), typically 30,000 - 60,000 miles.
Timing Belt Or Chain:
Most engines in this generation likely use timing chains, which generally do not have scheduled replacement intervals but require inspection.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6 equivalent. Viscosity typically 0W-20 or 5W-30 (check manual for exact specification).
Coolant Type:
Ethylene Glycol-based, P-HOAT or OAT type coolant (often pink or blue, ensure compatibility).
Transmission Fluid Manual:
API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (check manual for exact specification and capacity).
Transmission Fluid Automatic:
Dexron III / Mercon equivalent or specified ATF (check manual for exact specification and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation).
Known Issues
Common Wear Items:
Suspension components (bushings, struts), brake pads/rotors, exhaust system components, ignition coils.
Potential Engine Concerns:
While generally reliable, some reports of oil consumption or minor sensor issues on higher mileage examples.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for small, fuel-efficient, and reliable city cars.
Model Evolution
Generation Overview:
The 2nd generation Sirion (M300) represented a significant styling and platform update, often sharing its platform with the Toyota Passo/Daihatsu Boon.
Market Positioning:
Positioned as a practical and economical compact hatchback, often competing with models like the Suzuki Swift, Toyota Yaris, and Hyundai Getz in various markets.
Production
Manufacturing Locations:
Primarily Japan, with significant production for export markets.
🏆 Awards & Recognition
Recognitions
Market Perception:
Often recognized for its fuel efficiency, compact size, and affordability as a city car or second car.
Ratings
Fuel Economy:
Generally excellent fuel economy, a key selling point for the Sirion model line.
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