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Daihatsu Sirion 2004-2010 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation Code: M300 Series (first generation, though this manual covers the later part of its production) Platform Code: Daihatsu B-segment platform (shared with Toyota Passo/Boon, Subaru Justy) 👋 Introduction Market Position Target Audience: Professional automotive technicians and DIY enthusiasts. Key Features Value Proposition: Enables owners to perform maintenance and repairs, saving on labor costs. Manual Origin: Based on manufacturer's original workshop manuals. Content Accuracy: Represents accurate and complete information from the manufacturer. Competitive Analysis Manual Advantage: Instant download offers convenience and cost savings over physical manuals. 📋 Manual Details Coverage Areas Covered Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Hundreds of pages (as stated in product description) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, and maintenance procedures for gasoline engines. Transmission: Maintenance, repair, and overhaul of automatic and manual transmissions. Chassis: Suspension, steering, braking systems, and wheel alignment. Electrical System: Comprehensive wiring diagrams, electrical component diagnosis, and repair. Body And Interior: Body panel repair, door mechanisms, interior trim, and climate control. Cooling System: Radiator, thermostat, water pump, cooling fan, and related hoses. Fuel System: Fuel pump, injectors, fuel filter, fuel tank, and evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, mufflers, and emissions control components. Climate Control: Air conditioning system diagnosis, refrigerant handling, and heater core. Procedures Included Routine Maintenance: Periodic maintenance charts, oil changes, filter replacements, fluid checks. Repair Instructions: Step-by-step repair instructions for various components and systems. Troubleshooting: Diagnostic information and troubleshooting guides for common and complex issues. Overhaul Procedures: Detailed instructions for engine, transmission, and other major component overhauls. Diagnostic Charts: Fault code charts and diagnostic flowcharts for troubleshooting. Component Replacement: Detailed instructions for replacing major and minor components. Torque Specifications: Precise torque values for critical fasteners. Technical Depth Depth Of Information: Suitable for professional technicians and advanced DIY mechanics, covering comprehensive repair and overhaul. Diagnostic Tools: Information on using OBD-II scanners and specific diagnostic equipment. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: Full Printable (High Resolution) Zoom Functionality Zoom Capabilities: Zoom IN/OUT functionality for detailed viewing Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Required Software Reader Software: Adobe PDF Reader Extraction Software: WinRAR ⚙️ Engine Specifications Primary Engine Engine Options: Typically featured 1.0L (K10A) and 1.3L (K3-VE) inline-4 DOHC VVT-i gasoline engines. Performance K3 Ve Power Output: Approx. 86-91 PS (85-90 hp) @ 6000 rpm K3 Ve Torque Output: Approx. 120-124 Nm (89-92 lb-ft) @ 3200-4400 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Management ECU System: Engine Control Unit (ECU) with diagnostic capabilities. Timing System Drive Mechanism: Timing chain (K3-VE engine), Timing belt (K10A engine). Engine Options K10A Power Output: Approx. 58-65 PS (57-64 hp) @ 6000 rpm (for 1.0L engine). Engine Codes: K10A (1.0L), K3-VE (1.3L). 🔧 Transmission Standard Transmission Availability: Often available with a 5-speed manual transmission. Optional Transmission Availability: Commonly equipped with a 4-speed automatic transmission. Features Automatic Transmission Type: Torque converter automatic (e.g., A4B1). 📐 Dimensions Exterior Body Style: 5-door hatchback. Wheelbase: Approx. 2370 mm (93.3 inches) Overall Length: Approx. 3675 mm (144.7 inches) Overall Width: Approx. 1665 mm (65.6 inches) Overall Height: Approx. 1530-1545 mm (60.2-60.8 inches) Weights Curb Weight: Approx. 950-1020 kg (2094-2249 lbs), depending on configuration. Gross Vehicle Weight Rating: Varies by market and configuration, typically around 1400-1500 kg. Interior Seating Capacity: Typically 4 or 5 passengers. Cargo Cargo Space: Compact for its class, with foldable rear seats to expand cargo capacity. 🛡️ Safety Features Ratings Ancap Rating: Achieved 4-star ANCAP rating in some configurations/tests for early models. Active Features Braking System: Front ventilated discs, rear drums (common); ABS with EBD available on higher trims. Stability Control: Traction Control System (TCS) and Electronic Stability Control (ESC) may be available on specific markets/trims. Steering System: Power assisted rack and pinion steering. Passive Features Airbags: Driver and front passenger airbags standard; side airbags available on some models. Seat Belts: Pre-tensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, with optional MP3 compatibility and auxiliary input depending on trim level. Speaker Configuration: Typically 2 or 4 speaker systems. User Interface: Basic dashboard controls for climate and audio. Driver Assistance Cruise Control: Available on higher trim levels in certain markets. Connectivity Power Accessories: Power windows, power mirrors, and central locking are common features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,214 miles) or 12 months, whichever comes first (refer to manual for precise intervals). Air Filter Replacement: Recommended every 20,000-40,000 km (12,427-24,855 miles) or as needed based on driving conditions. Spark Plug Replacement: Intervals...
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Daihatsu Sirion 2004-2010 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation Code:
M300 Series (first generation, though this manual covers the later part of its production)
Platform Code:
Daihatsu B-segment platform (shared with Toyota Passo/Boon, Subaru Justy)
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians and DIY enthusiasts.
Key Features
Value Proposition:
Enables owners to perform maintenance and repairs, saving on labor costs.
Manual Origin:
Based on manufacturer's original workshop manuals.
Content Accuracy:
Represents accurate and complete information from the manufacturer.
Competitive Analysis
Manual Advantage:
Instant download offers convenience and cost savings over physical manuals.
📋 Manual Details
Coverage Areas
Covered Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Hundreds of pages (as stated in product description)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, and maintenance procedures for gasoline engines.
Transmission:
Maintenance, repair, and overhaul of automatic and manual transmissions.
Chassis:
Suspension, steering, braking systems, and wheel alignment.
Electrical System:
Comprehensive wiring diagrams, electrical component diagnosis, and repair.
Body And Interior:
Body panel repair, door mechanisms, interior trim, and climate control.
Cooling System:
Radiator, thermostat, water pump, cooling fan, and related hoses.
Fuel System:
Fuel pump, injectors, fuel filter, fuel tank, and evaporative emission control (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and emissions control components.
Climate Control:
Air conditioning system diagnosis, refrigerant handling, and heater core.
Procedures Included
Routine Maintenance:
Periodic maintenance charts, oil changes, filter replacements, fluid checks.
Repair Instructions:
Step-by-step repair instructions for various components and systems.
Troubleshooting:
Diagnostic information and troubleshooting guides for common and complex issues.
Overhaul Procedures:
Detailed instructions for engine, transmission, and other major component overhauls.
Diagnostic Charts:
Fault code charts and diagnostic flowcharts for troubleshooting.
Component Replacement:
Detailed instructions for replacing major and minor components.
Torque Specifications:
Precise torque values for critical fasteners.
Technical Depth
Depth Of Information:
Suitable for professional technicians and advanced DIY mechanics, covering comprehensive repair and overhaul.
Diagnostic Tools:
Information on using OBD-II scanners and specific diagnostic equipment.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Full Printable (High Resolution)
Zoom Functionality
Zoom Capabilities:
Zoom IN/OUT functionality for detailed viewing
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Required Software
Reader Software:
Adobe PDF Reader
Extraction Software:
WinRAR
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically featured 1.0L (K10A) and 1.3L (K3-VE) inline-4 DOHC VVT-i gasoline engines.
Performance
K3 Ve Power Output:
Approx. 86-91 PS (85-90 hp) @ 6000 rpm
K3 Ve Torque Output:
Approx. 120-124 Nm (89-92 lb-ft) @ 3200-4400 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Management
ECU System:
Engine Control Unit (ECU) with diagnostic capabilities.
Timing System
Drive Mechanism:
Timing chain (K3-VE engine), Timing belt (K10A engine).
Engine Options
K10A Power Output:
Approx. 58-65 PS (57-64 hp) @ 6000 rpm (for 1.0L engine).
Engine Codes:
K10A (1.0L), K3-VE (1.3L).
🔧 Transmission
Standard Transmission
Availability:
Often available with a 5-speed manual transmission.
Optional Transmission
Availability:
Commonly equipped with a 4-speed automatic transmission.
Features
Automatic Transmission Type:
Torque converter automatic (e.g., A4B1).
📐 Dimensions
Exterior
Body Style:
5-door hatchback.
Wheelbase:
Approx. 2370 mm (93.3 inches)
Overall Length:
Approx. 3675 mm (144.7 inches)
Overall Width:
Approx. 1665 mm (65.6 inches)
Overall Height:
Approx. 1530-1545 mm (60.2-60.8 inches)
Weights
Curb Weight:
Approx. 950-1020 kg (2094-2249 lbs), depending on configuration.
Gross Vehicle Weight Rating:
Varies by market and configuration, typically around 1400-1500 kg.
Interior
Seating Capacity:
Typically 4 or 5 passengers.
Cargo
Cargo Space:
Compact for its class, with foldable rear seats to expand cargo capacity.
🛡️ Safety Features
Ratings
Ancap Rating:
Achieved 4-star ANCAP rating in some configurations/tests for early models.
Active Features
Braking System:
Front ventilated discs, rear drums (common); ABS with EBD available on higher trims.
Stability Control:
Traction Control System (TCS) and Electronic Stability Control (ESC) may be available on specific markets/trims.
Steering System:
Power assisted rack and pinion steering.
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags available on some models.
Seat Belts:
Pre-tensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player, with optional MP3 compatibility and auxiliary input depending on trim level.
Speaker Configuration:
Typically 2 or 4 speaker systems.
User Interface:
Basic dashboard controls for climate and audio.
Driver Assistance
Cruise Control:
Available on higher trim levels in certain markets.
Connectivity
Power Accessories:
Power windows, power mirrors, and central locking are common features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,214 miles) or 12 months, whichever comes first (refer to manual for precise intervals).
Air Filter Replacement:
Recommended every 20,000-40,000 km (12,427-24,855 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Intervals vary by spark plug type (standard vs. iridium), typically 40,000-100,000 km.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3 specifications, viscosity SAE 5W-30 or 10W-30 (refer to manual for exact specification and capacity).
Coolant Type:
Ethylene glycol-based coolant, typically pink or red (Toyota Super Long Life Coolant or equivalent).
Transmission Fluid Type At:
Dexron III or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Power steering fluid (specific type depends on system, consult manual).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brake pads/discs, clutch wear (manual models), exhaust system corrosion.
Electrical Quirks:
Occasional issues with power windows, central locking, or minor sensor faults.
Engine Performance:
While generally reliable, issues like oil consumption in high-mileage engines or catalyst efficiency can arise. The manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specializes in small, economical vehicles.
Model Evolution
Sirion Development:
The Sirion is Daihatsu's entry in the supermini segment, focusing on practicality and efficiency.
Rebadging:
The Sirion was also sold as the Toyota Passo in Japan and the Subaru Justy in Europe, indicating shared platform development.
Generation Summary:
The M300 generation was a significant update, offering improved styling, safety, and engine technology.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
Production Span:
The M300 generation (first model) was produced from 2004 onwards, with this manual covering up to 2010.
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