2004-2012 SsangYong Rodius (aka Stavic) Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Rodius Alternate Model Name: Stavic Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Market Segment: SsangYong Rodius (Stavic) is a full-size MPV (Multi-Purpose Vehicle) or minivan, often positioned as a value-oriented alternative in its segment, known for its spacious interior and distinctive styling. It targets larger families or those needing significant passenger and cargo capacity. Competitive Analysis Competitors: Competed against vehicles like the Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Chrysler Grand Voyager, and Kia Carnival in various markets, though SsangYong often occupied a more niche position due to brand perception and market penetration. Key Features Unique Selling Points: Spacious interior, flexible seating configurations, distinctive (often polarizing) exterior design, often offered with robust diesel engines, generally positioned at a competitive price point. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: Digital (likely PDF, though not explicitly stated, common for this type of offering) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, component identification, timing belt/chain service (if applicable), cooling system, lubrication system, fuel system (injection, delivery, exhaust emissions). Transmission: Manual and Automatic transmission overhaul, gear shifting mechanisms, clutch service (for manual), torque converter operation (for automatic), transmission fluid service and specifications. Drivetrain: Front-wheel drive (FWD) and Rear-wheel drive (RWD) configurations, propeller shaft service, differential overhaul, CV joint and drive axle repair, hub bearings. Suspension: Front and rear suspension component identification, replacement of shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications, steering knuckle and hub assembly. Brakes: Front and rear brake system diagnosis and repair, hydraulic system bleeding, brake pad and rotor replacement, caliper and master cylinder service, parking brake adjustment, ABS system component testing and repair. Steering: Power steering system diagnosis and repair, steering column service, tie rod ends, steering gear or rack and pinion overhaul, steering wheel removal and installation. Electrical System: Battery testing and replacement, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams for all vehicle systems, ignition system. Body And Chassis: Body panel removal and installation, door mechanisms, glass replacement, interior trim, body repair and alignment, frame specifications, underbody coatings, chassis lubrication points. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant servicing (R134a), compressor, condenser, evaporator, blower motor, control panel diagnosis and repair. Safety Systems: Airbag system diagnosis and repair, seat belt mechanisms, ABS component descriptions. Procedures Included Maintenance: Recommended service intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacement (oil, air, fuel, cabin), lubrication, tire rotation and pressure checks, spark plug replacement. Troubleshooting: Diagnostic charts and flowcharts for common symptoms and issues, fault code interpretation (if OBD-II), component testing procedures. Repair: Detailed step-by-step instructions for component removal, installation, and adjustment for all major systems. Diagnostics: Methods for diagnosing electrical faults, mechanical failures, and performance issues. Includes specifications for testing components with multimeters and specialized tools. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, electrical specifications, diagnostic values. Technical Depth Depth: Comprehensive coverage from routine maintenance to major component overhauls and detailed electrical system diagnosis. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format Detail: Likely PDF, searchable and printable. Quality of scans or digital creation impacts usability. Print Quality Print Quality Detail: N/A (as it's a digital product, print quality depends on the user's printer.) Binding Type Binding Type Detail: N/A (as it's a digital product.) Paper Type Paper Type Detail: N/A (as it's a digital product.) ⚙️ Engine Specifications Primary Engine Engine Type: Commonly features Mercedes-Benz derived diesel engines, such as the 2.7L (OM665) or 2.9L (OM662) inline-5 cylinders. Petrol engines may also have been offered in some markets. Displacement: 2.7 Liters (2696 cc) or 2.9 Liters (2874 cc) for diesel variants. Horsepower: Approximately 160-170 hp for the 2.7L diesel and 120-140 hp for the 2.9L diesel. Petrol variants would differ. Torque: Around 330-350 Nm for the 2.7L diesel and 250-300 Nm for the 2.9L diesel. Specifics vary by engine variant. Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi) for later diesel engines, or rotary injection pump for earlier models. Petrol engines typically use multi-point fuel injection (MPI). Engine Management ECU Type: Engine Control Unit (ECU) manages fuel injection, ignition timing (for petrol), emissions, and other engine parameters. Specific ECU part numbers and diagnostic protocols are detailed in the manual. 🔧 Transmission Standard Transmission Type Standard: Often available with a 5-speed manual transmission. Optional Transmission Type Optional: Frequently offered with a 5-speed T-Tronic automatic transmission, also derived from Mercedes-Benz technology. Features Drive Modes: Standard RWD or optional 4WD (Four-Wheel Drive) depending on market and trim. Fluid Specifications Automatic Transmission Fluid: Typically requires ATF Dexron III or equivalent. Manual transmission fluid specification would be GL-4 or...
SsangYong Rodius (Stavic) is a full-size MPV (Multi-Purpose Vehicle) or minivan, often positioned as a value-oriented alternative in its segment, known for its spacious interior and distinctive styling. It targets larger families or those needing significant passenger and cargo capacity.
Competitive Analysis
Competitors:
Competed against vehicles like the Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Chrysler Grand Voyager, and Kia Carnival in various markets, though SsangYong often occupied a more niche position due to brand perception and market penetration.
Key Features
Unique Selling Points:
Spacious interior, flexible seating configurations, distinctive (often polarizing) exterior design, often offered with robust diesel engines, generally positioned at a competitive price point.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
Digital (likely PDF, though not explicitly stated, common for this type of offering)
Front and rear suspension component identification, replacement of shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications, steering knuckle and hub assembly.
Brakes:
Front and rear brake system diagnosis and repair, hydraulic system bleeding, brake pad and rotor replacement, caliper and master cylinder service, parking brake adjustment, ABS system component testing and repair.
Steering:
Power steering system diagnosis and repair, steering column service, tie rod ends, steering gear or rack and pinion overhaul, steering wheel removal and installation.
Electrical System:
Battery testing and replacement, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams for all vehicle systems, ignition system.
Body And Chassis:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, body repair and alignment, frame specifications, underbody coatings, chassis lubrication points.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant servicing (R134a), compressor, condenser, evaporator, blower motor, control panel diagnosis and repair.
Safety Systems:
Airbag system diagnosis and repair, seat belt mechanisms, ABS component descriptions.
Procedures Included
Maintenance:
Recommended service intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacement (oil, air, fuel, cabin), lubrication, tire rotation and pressure checks, spark plug replacement.
Troubleshooting:
Diagnostic charts and flowcharts for common symptoms and issues, fault code interpretation (if OBD-II), component testing procedures.
Repair:
Detailed step-by-step instructions for component removal, installation, and adjustment for all major systems.
Diagnostics:
Methods for diagnosing electrical faults, mechanical failures, and performance issues. Includes specifications for testing components with multimeters and specialized tools.
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, electrical specifications, diagnostic values.
Technical Depth
Depth:
Comprehensive coverage from routine maintenance to major component overhauls and detailed electrical system diagnosis. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format Detail:
Likely PDF, searchable and printable. Quality of scans or digital creation impacts usability.
Print Quality
Print Quality Detail:
N/A (as it's a digital product, print quality depends on the user's printer.)
Binding Type
Binding Type Detail:
N/A (as it's a digital product.)
Paper Type
Paper Type Detail:
N/A (as it's a digital product.)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Commonly features Mercedes-Benz derived diesel engines, such as the 2.7L (OM665) or 2.9L (OM662) inline-5 cylinders. Petrol engines may also have been offered in some markets.
Displacement:
2.7 Liters (2696 cc) or 2.9 Liters (2874 cc) for diesel variants.
Horsepower:
Approximately 160-170 hp for the 2.7L diesel and 120-140 hp for the 2.9L diesel. Petrol variants would differ.
Torque:
Around 330-350 Nm for the 2.7L diesel and 250-300 Nm for the 2.9L diesel. Specifics vary by engine variant.
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi) for later diesel engines, or rotary injection pump for earlier models. Petrol engines typically use multi-point fuel injection (MPI).
Engine Management
ECU Type:
Engine Control Unit (ECU) manages fuel injection, ignition timing (for petrol), emissions, and other engine parameters. Specific ECU part numbers and diagnostic protocols are detailed in the manual.
🔧 Transmission
Standard
Transmission Type Standard:
Often available with a 5-speed manual transmission.
Optional
Transmission Type Optional:
Frequently offered with a 5-speed T-Tronic automatic transmission, also derived from Mercedes-Benz technology.
Features
Drive Modes:
Standard RWD or optional 4WD (Four-Wheel Drive) depending on market and trim.
Fluid Specifications
Automatic Transmission Fluid:
Typically requires ATF Dexron III or equivalent. Manual transmission fluid specification would be GL-4 or GL-5 gear oil, depending on the gearbox design.
📐 Dimensions
Exterior
Length:
Approximately 4,925 mm (193.9 inches).
Width:
Approximately 1,915 mm (75.4 inches).
Height:
Approximately 1,775 mm (69.9 inches).
Wheelbase
Wheelbase:
Approximately 2,710 mm (106.7 inches).
Weights
Curb Weight:
Varies significantly by configuration, typically ranging from 1,800 kg to over 2,000 kg (3,968 lbs to 4,409 lbs).
Cargo
Cargo Volume:
Offers substantial cargo space, especially with rear seats folded or removed. Specific volume in liters would require referring to detailed specifications but is designed for high utility.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Rodius has received mixed safety ratings historically. Specific year and market results would need to be checked, but some assessments have been less favorable compared to main competitors.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models. Often paired with Electronic Brakeforce Distribution (EBD).
Esp:
Electronic Stability Program (ESP) or Electronic Stability Control (ESC) may have been available as an option or standard on higher trims in later years.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags may have been available on higher trim levels.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, and three-point seatbelts for rear occupants. ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Head Unit:
Base models typically featured a radio/CD player. Higher trims might have offered upgraded audio systems, potentially with MP3 compatibility or an auxiliary input. Navigation systems were less common in this era unless factory-fitted on premium trims.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Less commonly integrated in early models; may have been an aftermarket addition or present on very late or high-spec variants.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type used. Diesel engines often have shorter intervals.
Air Filter Replacement:
Recommended every 20,000-30,000 km (12,000-18,000 miles).
Fuel Filter Replacement:
Diesel fuel filters are critical and typically recommended every 30,000-40,000 km (18,000-24,000 miles), or more frequently in areas with poor fuel quality.
Coolant Change:
Initial change at first service, then typically every 40,000-60,000 km (24,000-36,000 miles) or 2-3 years.
Timing Belt Replacement:
For engines using a timing belt (less common in later Mercedes-derived diesels which often use chains), intervals are typically 80,000-120,000 km (50,000-75,000 miles). Manual will specify.
Fluid Specifications
Engine Oil Specification:
For diesel: API CF/CG-4/CH-4/CI-4 specification, typically 5W-30 or 10W-40. Petrol: API SJ/SL or higher, 5W-30 or 10W-30. Consult manual for exact OEM spec.
Coolant Specification:
Ethylene glycol based antifreeze, typically a hybrid or OAT (Organic Acid Technology) formulation meeting specific standards (e.g., MB 325.0 or G11/G12 variants). Manual will confirm.
Brake Fluid Specification:
DOT 3 or DOT 4. Must be kept dry. Manual will specify exact type and replacement interval.
Known Issues
Common Problems:
Potential issues include EGR valve problems, diesel particulate filter (DPF) clogging (if fitted), glow plug issues, fuel injector problems, suspension wear (bushings, ball joints), and occasional electrical gremlins. Rust can also be a concern on older vehicles. HVAC system reliability can vary.
📚 Vehicle History
Brand Heritage
Ssangyong History:
SsangYong Motor Company, a South Korean manufacturer, has a history of producing rugged SUVs and commercial vehicles, often leveraging partnerships with European manufacturers like Mercedes-Benz for powertrain technology. The Rodius/Stavic represents their entry into the large MPV segment.
Model Evolution
First Generation:
The Rodius (codenamed Q200) was launched in 2004, featuring a distinctive 'Italian design' from Ken Greenley (though it proved polarizing). It aimed to offer a large, seven-to-nine-seater MPV with robust underpinnings.
Facelifts Updates:
Received a significant facelift in 2008, rebranding it as the SsangYong Stavic in many markets, with updated styling (including a less controversial front end), improved interior, and potential powertrain enhancements.
Production
Manufacturing Location:
Primarily manufactured in South Korea by SsangYong Motor Company.
Production Period:
First generation produced from 2004 to 2012, before being replaced by the SsangYong Korando MPV (and later variations).
🏆 Awards & Recognition
Recognitions
Design Awards:
The Rodius's design has been notoriously polarizing, often receiving criticism rather than awards. However, its functionality and space might have been appreciated by its target market.
Ratings
Consumer Reviews:
Consumer reviews often highlight its practicality and value for money, but can be mixed regarding reliability, build quality, and the unique styling.
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