Basic Information Identification Make: Arctic Cat Model: 250, 300, 400, 500 ATV Year: 2004 Codes Chassis Codes: Not specified in provided data, but typically model-specific alphanumeric codes. Generation Atv Generation: Information pertains to the 2004 model year ATVs, representing a specific point in their development. Introduction Market Position Positioning: The Arctic Cat 2004 ATV lineup represented a strong offering in the utility ATV market, known for robust build and capable performance for work and recreation. Target Audience: This manual is targeted towards ATV owners, DIY mechanics, and professional service technicians looking for comprehensive repair and maintenance information for their 2004 Arctic Cat ATVs. Competitive Analysis Competitors: Competed directly with offerings from Honda (e.g., FourTrax series), Yamaha (e.g., Kodiak, Wolverine), Suzuki (e.g., King Quad), and Polaris (e.g., Sportsman). Key Features Features: The 2004 models offered a range of engine sizes (250cc, 300cc, 400cc, 500cc) and drivetrain options (2x4, 4x4, automatic transmissions), catering to diverse user needs. Models like the TBX and TRV indicated specialized utility or passenger-carrying capabilities. Manual Details Coverage Areas Models Covered: 2004 Arctic Cat 250 4x2 ATV, 2004 Arctic Cat 250 4x4 ATV, 2004 Arctic Cat 300 4x4 ATV, 2004 Arctic Cat 400 4x2 ATV, 2004 Arctic Cat 400 4x2 Auto ATV, 2004 Arctic Cat 400 4x4 (ATC) ATV, 2004 Arctic Cat 400 4x4 ATV, 2004 Arctic Cat 400 4x4 Auto (ACT) ATV, 2004 Arctic Cat 400 4x4 Auto ATV, 2004 Arctic Cat 400 4x4 Auto TBX ATV, 2004 Arctic Cat 500 4x4 ATV, 2004 Arctic Cat 500 4x4 Auto ATV, 2004 Arctic Cat 500 4x4 Auto TBX ATV, 2004 Arctic Cat 500 4x4 Auto TRV ATV Page Count Estimated Page Count: Not specified, but typical comprehensive OEM repair manuals for multiple ATV models can range from 500 to 1000+ pages. Manual Type Type: OEM Repair Manual / Shop Manual / Service Manual Language Language: Assumed English, based on product description and typical OEM manual standards for North American market. Format Format: Downloadable PDF Manual Coverage Systems Covered Engine And Drivetrain: Engine removal/installation, fuel system, lubrication, cooling system, engine specifications, transmission, drive chain & sprockets. Chassis And Suspension: Steering system, shocks, body work. Electrical And Controls: Electrical system, intake & exhaust. Fuel And Exhaust: Detailed coverage of carburetor systems (cleaning, adjustment, jetting), fuel pump operation, exhaust system components, and emissions control (if applicable). Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, and reservoir maintenance and troubleshooting for liquid-cooled models. Procedures Included Maintenance And Diagnostics: Routine maintenance, advanced troubleshooting, repair procedures, component testing, diagnostic charts. Engine Overhaul: Detailed steps for engine disassembly, inspection of internal components (pistons, rings, cylinders, valves, crankshaft), reassembly, and torque specifications. Transmission And Drivetrain Repair: Includes procedures for CVT clutch inspection, weight roller and spring replacement, gearcase oil changes, driveshaft, and CV joint maintenance. Suspension And Steering Rebuild: Front and rear suspension component replacement (shocks, springs, control arms, bushings), steering linkage adjustments, and wheel bearing service. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, essential for troubleshooting electrical faults. Technical Depth Depth: Comprehensive, covering detailed repair, overhaul, and diagnostic procedures for all specified models. Assumed to be at the level of an OEM factory service manual. Diagnostic Tools: While specific diagnostic tool references might be limited for this era, the manual would guide users on using multimeters, feeler gauges, and torque wrenches for diagnosis and repair. Torque Specifications: All critical fasteners would have specified torque values for correct assembly and to prevent component failure. Electrical System Ignition Charging Lighting: Components such as the stator, regulator/rectifier, battery, starter motor, ignition coil, CDI unit, and lighting circuits. Includes wiring diagrams. Manual Specifications File Format Format: PDF Searchability: PDF format allows for text searching, enabling quick location of specific topics or part numbers. Print Quality Quality: Downloadable PDF, quality depends on the source scan/digitalization. Assumed to be sufficient for clear reproduction of diagrams and text. Diagrams And Illustrations: OEM manuals are known for clear, detailed exploded view diagrams and step-by-step illustrations crucial for accurate repair. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Types: Single-cylinder, 4-stroke engines. Specific displacements for 250, 300, 400, and 500cc classes. Bore And Stroke: Specific bore and stroke dimensions for each engine size (250cc, 300cc, 400cc, 500cc) would be detailed in the manual. Performance Horsepower And Torque: Specific figures vary by engine displacement but generally provided adequate power for utility tasks and trail riding. The manual would detail these specifications. Compression Ratio: The manual would provide the correct compression ratio specifications for each engine variant, essential for diagnostic checks. Fuel System Carburetion Or Efi: Likely utilized Keihin carburetors for most models, with some higher-end or specific automatic transmission models potentially featuring Electronic Fuel Injection (EFI), though carburetion was more common for this year and displacement range. Transmission Standard Transmission Types: Continuously Variable...