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BMW K1200LT 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2004 Codes Chassis Code: K1200LT (K589) 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Owners and independent repair shops specializing in BMW motorcycles. Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture. Key Features Vehicle Touring Amenities: Integrated audio system, electric reverse, heated grips and seats, ample storage, aerodynamic fairing. Key Features Manual Manual Value: Provides authorized repair procedures and specifications, essential for maintaining optimal performance and safety. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Digital Format (PDF likely) Page Count: Comprehensive (hundreds of pages) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, diagnostics, fuel injection, ignition, cooling, lubrication. Transmission Drivetrain: Clutch, gearbox, final drive (shaft drive) maintenance and repair. Electrical Systems: Wiring diagrams, lighting, ignition, starter, alternator, battery, ECU, sensors, ABS, traction control. Chassis Suspension Brakes: Front and rear suspension (including Paralever and Duolever where applicable), steering, brakes (front and rear), wheel bearings. Bodywork Accessories: Fairings, body panels, seating, luggage systems, instrumentation, rider comfort features. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, brake fluid flush, spark plug replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault codes, symptom-based troubleshooting. Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and electrical diagnostics and repair. 📊 Manual Specifications File Format File Type: Likely PDF, optimized for digital viewing and printing. Searchability: Text-searchable for quick information retrieval. Print Quality Printability: Designed for high-quality printing of individual pages or the entire manual. Binding Type Binding: Not applicable for download, but implies standard workshop manual binding if printed. Paper Type Paper Quality: Not applicable for download, but official manuals typically use durable paper. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, four-stroke Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 100 hp @ 7500 rpm (varies slightly by market) Torque: Approx. 110 Nm (81 lb-ft) @ 5250 rpm Fuel System Fuel Delivery: Electronic fuel injection (BMS-K) Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 Engine Management Ignition: Fully electronic ignition system Cooling System Cooling Method: Liquid-cooled Coolant Type: BMW approved coolant (e.g., BMW Advanced Antifreeze) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Hydraulically operated multi-disc wet clutch Final Drive: Shaft drive Optional Reverse Gear: Electric reverse gear Features Gear Ratios: Specific ratios detailed within the manual Transmission Fluid: BMW Gear Oil (specific part number and viscosity in manual) 📐 Dimensions Exterior Length: Approx. 2300 mm (90.6 in) Width: Approx. 900 mm (35.4 in) Height: Approx. 1400 mm (55.1 in) Weights Dry Weight: Approx. 295 kg (650 lbs) Gross Vehicle Weight Rating: Approx. 500 kg (1102 lbs) Cargo Luggage Capacity: Integrated top case and saddlebags 🛡️ Safety Features Ratings ABS: BMW Motorrad Integral ABS (optional, standard on some later models) Active Features Traction Control: ASC (Automatic Stability Control) optional Lighting: Halogen headlights, LED taillights Passive Features Braking System: Linked braking system with ABS (if equipped), dual disc front, single disc rear. Chassis Design: Integral chassis design for rigidity and stability. 💡 Technology Features Infotainment Audio System: Integrated AM/FM/CD stereo system with rider and passenger controls, often with CB/Intercom capability. Instrumentation: Analog tachometer and speedometer, multi-function LCD display with trip computer, gear indicator, fuel level, ambient temperature. Driver Assistance Cruise Control: Electronic cruise control standard on K1200LT models. Connectivity Diagnostic Port: BMW 10-pin diagnostic connector for use with BMW diagnostic tools (e.g., GT1, ISTA/D). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 1 year (refer to manual for precise intervals). Major Service Interval: Typically every 20,000 km or 2 years. Fluid Specifications Engine Oil Type: BMW Advanced Synthetic Engine Oil (e.g., SAE 5W-40, API SL or higher, JASO MA) Engine Oil Capacity: Approx. 4.5 liters with filter change. Brake Fluid Type: DOT 4 Transmission Fluid Type: Specific BMW Gear Oil (refer to manual for part number and viscosity) Known Issues Common Wear Items: Clutch wear, final drive splines, wheel bearings, brake pads. Electrical Concerns: Occasional issues with sensor readings or instrument cluster functionality, particularly with aging. Fuel System Maintenance: Ensuring clean fuel and proper fuel filter replacement is critical for injector longevity. 📚 Vehicle History Brand Heritage Heritage: BMW has a long history of producing robust and technologically advanced motorcycles, particularly in the touring segment. Model Evolution K Series Evolution: The K1200LT is an evolution of BMW's K-series, known for its transverse-mounted, liquid-cooled engines, offering a blend of performance and comfort. Production Production Years: 1999-2009 (K1200LT), succeeded by K1300LT. Manufacturing Location: Berlin, Germany 🏆 Awards & Recognition...
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BMW K1200LT 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Year:
2004
Codes
Chassis Code:
K1200LT (K589)
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Owners and independent repair shops specializing in BMW motorcycles.
Competitive Analysis
Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture.
Key Features Vehicle
Touring Amenities:
Integrated audio system, electric reverse, heated grips and seats, ample storage, aerodynamic fairing.
Key Features Manual
Manual Value:
Provides authorized repair procedures and specifications, essential for maintaining optimal performance and safety.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital Format (PDF likely)
Page Count:
Comprehensive (hundreds of pages)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, diagnostics, fuel injection, ignition, cooling, lubrication.
Transmission Drivetrain:
Clutch, gearbox, final drive (shaft drive) maintenance and repair.
Electrical Systems:
Wiring diagrams, lighting, ignition, starter, alternator, battery, ECU, sensors, ABS, traction control.
Chassis Suspension Brakes:
Front and rear suspension (including Paralever and Duolever where applicable), steering, brakes (front and rear), wheel bearings.
Bodywork Accessories:
Fairings, body panels, seating, luggage systems, instrumentation, rider comfort features.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, brake fluid flush, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault codes, symptom-based troubleshooting.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and electrical diagnostics and repair.
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Printability:
Designed for high-quality printing of individual pages or the entire manual.
Binding Type
Binding:
Not applicable for download, but implies standard workshop manual binding if printed.
Paper Type
Paper Quality:
Not applicable for download, but official manuals typically use durable paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, four-stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approx. 100 hp @ 7500 rpm (varies slightly by market)
Torque:
Approx. 110 Nm (81 lb-ft) @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (BMS-K)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Engine Management
Ignition:
Fully electronic ignition system
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
BMW approved coolant (e.g., BMW Advanced Antifreeze)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Hydraulically operated multi-disc wet clutch
Final Drive:
Shaft drive
Optional
Reverse Gear:
Electric reverse gear
Features
Gear Ratios:
Specific ratios detailed within the manual
Transmission Fluid:
BMW Gear Oil (specific part number and viscosity in manual)
📐 Dimensions
Exterior
Length:
Approx. 2300 mm (90.6 in)
Width:
Approx. 900 mm (35.4 in)
Height:
Approx. 1400 mm (55.1 in)
Weights
Dry Weight:
Approx. 295 kg (650 lbs)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Cargo
Luggage Capacity:
Integrated top case and saddlebags
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS (optional, standard on some later models)
Active Features
Traction Control:
ASC (Automatic Stability Control) optional
Lighting:
Halogen headlights, LED taillights
Passive Features
Braking System:
Linked braking system with ABS (if equipped), dual disc front, single disc rear.
Chassis Design:
Integral chassis design for rigidity and stability.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/CD stereo system with rider and passenger controls, often with CB/Intercom capability.
Instrumentation:
Analog tachometer and speedometer, multi-function LCD display with trip computer, gear indicator, fuel level, ambient temperature.
Driver Assistance
Cruise Control:
Electronic cruise control standard on K1200LT models.
Connectivity
Diagnostic Port:
BMW 10-pin diagnostic connector for use with BMW diagnostic tools (e.g., GT1, ISTA/D).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 1 year (refer to manual for precise intervals).
Major Service Interval:
Typically every 20,000 km or 2 years.
Fluid Specifications
Engine Oil Type:
BMW Advanced Synthetic Engine Oil (e.g., SAE 5W-40, API SL or higher, JASO MA)
Engine Oil Capacity:
Approx. 4.5 liters with filter change.
Brake Fluid Type:
DOT 4
Transmission Fluid Type:
Specific BMW Gear Oil (refer to manual for part number and viscosity)
Known Issues
Common Wear Items:
Clutch wear, final drive splines, wheel bearings, brake pads.
Electrical Concerns:
Occasional issues with sensor readings or instrument cluster functionality, particularly with aging.
Fuel System Maintenance:
Ensuring clean fuel and proper fuel filter replacement is critical for injector longevity.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long history of producing robust and technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
K Series Evolution:
The K1200LT is an evolution of BMW's K-series, known for its transverse-mounted, liquid-cooled engines, offering a blend of performance and comfort.
Production
Production Years:
1999-2009 (K1200LT), succeeded by K1300LT.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Touring Bike Accolades:
Frequently recognized for its comfort, handling, and feature set in motorcycle touring publications.
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