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2004 Chrysler 300M Service and Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M Year: 2004 Codes Model Code: N/A (General Model) Chassis Code: N/A (General Model) 👋 Introduction Market Position Segment: Full-size Luxury Sedan (US Market) Target Audience: Consumers and professional technicians seeking detailed, accurate repair and maintenance information. Competitive Analysis Competitors: Buick LeSabre, Oldsmobile Aurora (previous generation), Ford Crown Victoria, Mercury Grand Marquis, Lincoln Town Car, Cadillac DeVille, Toyota Avalon, Lexus ES, Acura RL. Key Features Unique Selling Proposition: Designed in North America, European driving dynamics influence, powerful V6 engine, spacious interior, distinctive styling. Manual Advantage: Provides vehicle-specific data, unlike generic manuals, ensuring accuracy for technicians and DIY enthusiasts. 📋 Manual Details Coverage Areas Coverage: All Models & All Repairs A-Z Page Count Page Count: Estimated 1500-2500 pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (typically comb-bound or perfect-bound) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, assembly, disassembly, component testing, timing, lubrication, cooling, fuel injection, ignition systems. Engine Performance: Diagnostics, tuning, emissions control systems, turbocharging (if applicable), ECU operation. Transmission Automatic: Operation, diagnostics, removal, installation, overhaul, fluid specifications, torque converter. Transmission Manual: Operation, diagnostics, removal, installation, overhaul, fluid specifications (if applicable). Drivetrain: Front-wheel drive systems, CV axles, differential. Suspension: Front and rear suspension systems, steering geometry, shock absorbers, struts, bushings, wheel alignment specifications. Brakes: Hydraulic brake systems, ABS, EBD, disc brakes, drum brakes (if applicable), rotor specifications, caliper service, brake fluid. Steering: Power steering system, steering column, steering rack/gearbox, power steering fluid. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems. Body And Trim: Body panels, doors, hood, trunk, interior trim, glass replacement, weatherstripping. HVAC: Heating, ventilation, and air conditioning systems, refrigerant handling, compressor, evaporator, heater core. Body Control Modules: Power windows, power locks, remote keyless entry, interior lighting, wiper systems. Infotainment Audio: Radio, speakers, amplifier (if applicable), navigation system (if equipped). Safety Systems: Airbag system, seatbelt pretensioners, SRS module diagnostics. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, tire rotation. Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution. Repair: Step-by-step instructions for component removal, installation, and adjustment for all major systems. Troubleshooting: Detailed procedures for identifying and rectifying common and uncommon vehicle faults. Specifications: Torque specifications for fasteners, fluid capacities, clearances, tolerances, and alignment data. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth Level: Expert (OEM-level detail for dealership technicians) Scope: Complete vehicle coverage, from basic maintenance to complex diagnostic and repair procedures. 📊 Manual Specifications File Format Digital Format: N/A (This product is described as a print manual) Print Quality Print Quality: High-quality, professional printing with clear diagrams and text. Binding Type Binding: Typically comb-bound or perfect-bound for durability and ease of use in a workshop environment. Paper Type Paper Type: Durable paper stock, often glossy or semi-gloss, designed to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Engine Displacement: 3.5 L (214.5 cu in) Engine Code: EGW (3.5L) Bore X Stroke: 96.0 mm x 91.9 mm (3.78 in x 3.62 in) Compression Ratio: 9.7:1 Valve Train: SOHC (Single Overhead Camshaft), 24 valves (4 per cylinder) Performance Horsepower: 255 hp @ 6500 rpm Torque: 250 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane minimum recommended Other Engine Options Engine Option Availability: Only one engine offered for the 2004 model year in most markets. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Code: 42LE Features Transmission Features: AutoStick (manual shifting capability), PowerTrain Diagnostic (PTD) compatibility. Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) 📐 Dimensions Exterior Length: 196.4 inches (4989 mm) Width: 74.1 inches (1882 mm) Height: 57.7 inches (1466 mm) Wheelbase: 115.3 inches (2929 mm) Front Track: 62.9 inches (1600 mm) Rear Track: 63.0 inches (1600 mm) Interior Front Headroom: 39.7 inches (1008 mm) Front Legroom: 43.1 inches (1095 mm) Rear Headroom: 37.7 inches (958 mm) Rear Legroom: 40.2 inches (1021 mm) Cargo Trunk Volume: 16.0 cubic feet (453 liters) Weights Curb Weight: Approximately 3600 - 3750 lbs (1633 - 1701 kg), depending on trim and options. Gross Vehicle Weight Rating: Approx. 4700 lbs (2132 kg) Wheels Tires Standard Wheel Size: 16 inch alloy Optional Wheel Size: 17 inch alloy Standard Tire Size: P225/60R16 Optional Tire Size: P225/55R17 Bolt Pattern: 5x100mm Center Bore: 57.1 mm 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5 Stars (2004 Model) NHTSA Frontal Passenger: 5 Stars (2004 Model) NHTSA Side Driver: 4 Stars (2004 Model) NHTSA Side Rear Passenger: 4 Stars (2004 Model) IIHS Frontal Offset: Good (2004 Model) Active Features Traction Control: Standard Anti Lock Brakes: Standard (ABS) Brake Assist: Standard Electronic Brake...
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2004 Chrysler 300M Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M
Year:
2004
Codes
Model Code:
N/A (General Model)
Chassis Code:
N/A (General Model)
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan (US Market)
Target Audience:
Consumers and professional technicians seeking detailed, accurate repair and maintenance information.
Competitive Analysis
Competitors:
Buick LeSabre, Oldsmobile Aurora (previous generation), Ford Crown Victoria, Mercury Grand Marquis, Lincoln Town Car, Cadillac DeVille, Toyota Avalon, Lexus ES, Acura RL.
Key Features
Unique Selling Proposition:
Designed in North America, European driving dynamics influence, powerful V6 engine, spacious interior, distinctive styling.
Manual Advantage:
Provides vehicle-specific data, unlike generic manuals, ensuring accuracy for technicians and DIY enthusiasts.
📋 Manual Details
Coverage Areas
Coverage:
All Models & All Repairs A-Z
Page Count
Page Count:
Estimated 1500-2500 pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print (typically comb-bound or perfect-bound)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, assembly, disassembly, component testing, timing, lubrication, cooling, fuel injection, ignition systems.
Engine Performance:
Diagnostics, tuning, emissions control systems, turbocharging (if applicable), ECU operation.
Transmission Automatic:
Operation, diagnostics, removal, installation, overhaul, fluid specifications, torque converter.
Transmission Manual:
Operation, diagnostics, removal, installation, overhaul, fluid specifications (if applicable).
Drivetrain:
Front-wheel drive systems, CV axles, differential.
Suspension:
Front and rear suspension systems, steering geometry, shock absorbers, struts, bushings, wheel alignment specifications.
Brakes:
Hydraulic brake systems, ABS, EBD, disc brakes, drum brakes (if applicable), rotor specifications, caliper service, brake fluid.
Steering:
Power steering system, steering column, steering rack/gearbox, power steering fluid.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems.
Body And Trim:
Body panels, doors, hood, trunk, interior trim, glass replacement, weatherstripping.
HVAC:
Heating, ventilation, and air conditioning systems, refrigerant handling, compressor, evaporator, heater core.
Body Control Modules:
Power windows, power locks, remote keyless entry, interior lighting, wiper systems.
Infotainment Audio:
Radio, speakers, amplifier (if applicable), navigation system (if equipped).
Safety Systems:
Airbag system, seatbelt pretensioners, SRS module diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, tire rotation.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution.
Repair:
Step-by-step instructions for component removal, installation, and adjustment for all major systems.
Troubleshooting:
Detailed procedures for identifying and rectifying common and uncommon vehicle faults.
Specifications:
Torque specifications for fasteners, fluid capacities, clearances, tolerances, and alignment data.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Level:
Expert (OEM-level detail for dealership technicians)
Scope:
Complete vehicle coverage, from basic maintenance to complex diagnostic and repair procedures.
📊 Manual Specifications
File Format
Digital Format:
N/A (This product is described as a print manual)
Print Quality
Print Quality:
High-quality, professional printing with clear diagrams and text.
Binding Type
Binding:
Typically comb-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Type
Paper Type:
Durable paper stock, often glossy or semi-gloss, designed to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Engine Displacement:
3.5 L (214.5 cu in)
Engine Code:
EGW (3.5L)
Bore X Stroke:
96.0 mm x 91.9 mm (3.78 in x 3.62 in)
Compression Ratio:
9.7:1
Valve Train:
SOHC (Single Overhead Camshaft), 24 valves (4 per cylinder)
Performance
Horsepower:
255 hp @ 6500 rpm
Torque:
250 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended
Other Engine Options
Engine Option Availability:
Only one engine offered for the 2004 model year in most markets.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transaxle
Transmission Code:
42LE
Features
Transmission Features:
AutoStick (manual shifting capability), PowerTrain Diagnostic (PTD) compatibility.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
📐 Dimensions
Exterior
Length:
196.4 inches (4989 mm)
Width:
74.1 inches (1882 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
115.3 inches (2929 mm)
Front Track:
62.9 inches (1600 mm)
Rear Track:
63.0 inches (1600 mm)
Interior
Front Headroom:
39.7 inches (1008 mm)
Front Legroom:
43.1 inches (1095 mm)
Rear Headroom:
37.7 inches (958 mm)
Rear Legroom:
40.2 inches (1021 mm)
Cargo
Trunk Volume:
16.0 cubic feet (453 liters)
Weights
Curb Weight:
Approximately 3600 - 3750 lbs (1633 - 1701 kg), depending on trim and options.
Gross Vehicle Weight Rating:
Approx. 4700 lbs (2132 kg)
Wheels Tires
Standard Wheel Size:
16 inch alloy
Optional Wheel Size:
17 inch alloy
Standard Tire Size:
P225/60R16
Optional Tire Size:
P225/55R17
Bolt Pattern:
5x100mm
Center Bore:
57.1 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5 Stars (2004 Model)
NHTSA Frontal Passenger:
5 Stars (2004 Model)
NHTSA Side Driver:
4 Stars (2004 Model)
NHTSA Side Rear Passenger:
4 Stars (2004 Model)
IIHS Frontal Offset:
Good (2004 Model)
Active Features
Traction Control:
Standard
Anti Lock Brakes:
Standard (ABS)
Brake Assist:
Standard
Electronic Brake Force Distribution:
Standard (EBD)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Optional front and rear side-curtain airbags
Seatbelts:
3-point front and rear seatbelts, front seatbelt pretensioners
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems from Infinity, including amplifier and subwoofer options. Standard AM/FM/CD player.
Navigation System:
Optional factory-installed navigation system.
Driver Assistance
Cruise Control:
Standard
Parking Assist:
Optional rear park assist sensors.
Connectivity
Remote Keyless Entry:
Standard
Security System:
Factory alarm system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months (depending on driving conditions and oil type used as per owner's manual). The manual will provide precise recommendations based on Severe vs. Normal Duty.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Typically every 100,000 miles for platinum or iridium spark plugs (OEM specification).
Transmission Fluid Change:
Every 60,000-100,000 miles or as specified by the manual. Filter replacement usually recommended at each fluid service.
Coolant Flush:
Every 30,000-60,000 miles or 2-5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Certified, conforming to Chrysler Material Standard MS-6395.
Engine Oil Capacity:
Approximately 5.0 US quarts (4.7 liters) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4, conforming to Chrysler Material Standard MS-5773 or MS-45193.
Coolant Type:
Chrysler Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically blue or orange.
Power Steering Fluid:
ATF+4 (Chrysler Material Standard MS-9602)
Known Issues
Common Problems:
Transmission issues (especially early 42LE units, though improved in later years), potential for oil leaks (e.g., valve cover gaskets, oil pan gasket), HVAC blower motor resistor failure, power window regulator issues, suspension component wear (e.g., control arm bushings, sway bar links).
Diagnostic Focus:
The manual will detail how to diagnose and repair these common issues, including specific diagnostic trouble codes and procedures.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler is part of the DaimlerChrysler conglomerate during this period.
Model Evolution
Platform:
Based on the Chrysler LH platform, shared with the Dodge Intrepid and Eagle Vision (in earlier generations).
Introduction Year:
The Chrysler 300M was introduced for the 1999 model year.
Generation:
First Generation (1999-2004)
Key Design Influence:
Designed with European styling cues and driving dynamics, positioning it as a more upscale and sporty offering.
Production
Production Location:
Brampton Assembly Plant, Ontario, Canada
Production Years:
1999-2004
🏆 Awards & Recognition
Recognitions
Car And Driver:
Listed on Car and Driver's 10Best list in 1999 and 2000.
Motor Trend:
Recognized for its blend of performance, luxury, and value.
Certifications
Oem Certification:
This manual is the OEM (Original Equipment Manufacturer) certified service manual used by Chrysler dealership technicians.
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