2004 Chrysler 300M Concorde and Intrepid Technical Publications Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 Codes Platform: Chrysler LH platform (Second Generation) 👋 Introduction Market Position Market Segment: Full-size luxury sedan segment, competing with domestic and import rivals. Competitive Analysis Key Competitors 2004: Buick LeSabre, Oldsmobile Aurora, Mercury Grand Marquis, Ford Crown Victoria, Toyota Avalon, Lincoln Continental. Key Features Vehicle Selling Points: Spacious interior, comfortable ride, distinctive styling, powerful V6 engines, good value proposition in the luxury segment. Manual Purpose: To provide authorized repair facilities and knowledgeable owners with the authoritative technical information needed for all maintenance and repair operations. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for 2004 Chrysler 300M, Concorde, and Intrepid models. Page Count Estimated Pages: 1500+ Manual Type Type: Official Factory Service Manual (Technical Publications) Language Language: English Format Format: Print (likely bound book) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all engine components (2.7L V6, 3.2L V6, 3.5L V6). Engine Performance: Fuel injection, ignition system, emissions control systems, cooling system, lubrication system, engine management diagnostics. Transmission Automatic: Overhaul, adjustment, diagnostics, and repair of 4-speed automatic transmissions (e.g., 42LE, 45RFE). Drivetrain: Front-wheel drive (FWD) axles, CV joints, differentials, mounting. Brakes: Hydraulic system, ABS, traction control, power assist, disc brake overhaul, parking brake. Suspension: Front and rear suspension components, alignment specifications, shock absorbers, struts, bushings. Steering: Power steering system, steering gear, tie rods, steering column, alignment. Electrical System: Battery, charging system, starting system, lighting, horn, wipers, power accessories, wiring diagrams. HVAC: Heating, ventilation, air conditioning system diagnosis, repair, refrigerant handling (R134a). Body And Frame: Body panel removal/installation, interior trim, exterior trim, glass replacement, corrosion prevention, frame alignment. Restraints: Airbag system diagnosis, repair, SRS module, seatbelt mechanisms. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, use of scan tools. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Troubleshooting: Extensive troubleshooting guides for common and uncommon vehicle issues. Technical Depth Depth: In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts; includes specifications, tolerances, torque values, and diagnostic procedures. 📊 Manual Specifications File Format Digital Quality: N/A (Print) Print Quality Print Quality: Likely high-quality, professionally printed with clear diagrams and text. Binding Type Binding: Likely perfect bound or spiral bound for durability and ease of use. Paper Type Paper Quality: Durable paper stock suitable for shop environments. ⚙️ Engine Specifications Primary Engine 300M Engine Code: EGW (3.5L High Output V6) Displacement: 3.5 Liters (3504 cc) Cylinders: 6 (V6) Configuration: SOHC (Single Overhead Camshaft) Bore X Stroke: 96.0 mm x 81.0 mm Compression Ratio: 9.4:1 Horsepower Hp: 255 hp @ 6400 rpm Torque Lb Ft: 255 lb-ft @ 3900 rpm Fuel System: Sequential Multi-Port Fuel Injection (MPI) Other Engines Engine Options: 2.7L V6 (EER), 3.2L V6 (ECL - primarily for Concorde/Intrepid) 2.7L V6 Hp: 200 hp @ 6400 rpm 3.2L V6 Hp: 225 hp @ 6300 rpm Fuel Type Recommended Fuel: Unleaded Regular (87 octane) for 2.7L and 3.2L, Unleaded Premium (91 octane) recommended for 3.5L HO. Engine Management ECU Type: Chrysler NGC (Next Generation Controller) or similar contemporary system. 🔧 Transmission Transmission Type Standard Transmission: 4-speed automatic Transmission Codes: 42LE (for 2.7L/3.2L V6), 45RFE (for 3.5L V6) Gear Ratios 42Le Final Drive: 3.667:1 45Rfe Final Drive: 3.73:1 (typical for FWD application) Features Transmission Features: Driver-selectable AutoStick® (manual shifting capability), electronic controls. Fluid Specifications Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid type 4) or equivalent. 📐 Dimensions Exterior 300M Length: 198.4 inches (5037 mm) Width: 74.4 inches (1890 mm) Height: 57.0 inches (1448 mm) Wheelbase: 113.0 inches (2870 mm) Exterior Common Lug Pattern: 5 x 100 mm (5 x 3.94 inches) Wheel Size: 17-inch or 18-inch alloy wheels Interior 300M Passenger Volume: Approx. 105 cu ft Cargo 300M Trunk Volume: Approx. 16.0 cu ft Weights 300M Curb Weight: Approx. 3700-3800 lbs (1680-1725 kg) 🛡️ Safety Features Ratings Nhtsa Frontal Impact Driver: ★★★★★ (5-star) Frontal Impact Passenger: ★★★★★ (5-star) Side Impact Front Driver: ★★★★☆ (4-star) Side Impact Front Passenger: ★★★★☆ (4-star) Side Impact Rear Driver: ★★★★☆ (4-star) Side Impact Rear Passenger: ★★★★☆ (4-star) Active Features Traction Control: Standard on most trims, Traction Control System (TCS). ABS: Standard, Anti-lock Braking System (ABS). Passive Features Airbags: Advanced multi-stage front airbags, front side-impact airbags, available rear side-impact airbags. Seatbelts: Three-point seatbelts with pretensioners for front occupants, LATCH child seat anchors. 💡 Technology Features Infotainment Audio System: Available premium audio systems (e.g., Infinity), CD player, AM/FM radio, cassette player (early models). Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assist: Available rear parking assist sensors on some models. Connectivity Telematics: Optional UConnect hands-free communication system (may require dealer activation/updates for functionality). 🔧 Maintenance Service Intervals Oil Change Interval:...
Full-size luxury sedan segment, competing with domestic and import rivals.
Competitive Analysis
Key Competitors 2004:
Buick LeSabre, Oldsmobile Aurora, Mercury Grand Marquis, Ford Crown Victoria, Toyota Avalon, Lincoln Continental.
Key Features
Vehicle Selling Points:
Spacious interior, comfortable ride, distinctive styling, powerful V6 engines, good value proposition in the luxury segment.
Manual Purpose:
To provide authorized repair facilities and knowledgeable owners with the authoritative technical information needed for all maintenance and repair operations.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for 2004 Chrysler 300M, Concorde, and Intrepid models.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Factory Service Manual (Technical Publications)
Language
Language:
English
Format
Format:
Print (likely bound book)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components (2.7L V6, 3.2L V6, 3.5L V6).
Airbag system diagnosis, repair, SRS module, seatbelt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, use of scan tools.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Troubleshooting:
Extensive troubleshooting guides for common and uncommon vehicle issues.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts; includes specifications, tolerances, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Quality:
N/A (Print)
Print Quality
Print Quality:
Likely high-quality, professionally printed with clear diagrams and text.
Binding Type
Binding:
Likely perfect bound or spiral bound for durability and ease of use.
Paper Type
Paper Quality:
Durable paper stock suitable for shop environments.
⚙️ Engine Specifications
Primary Engine 300M
Engine Code:
EGW (3.5L High Output V6)
Displacement:
3.5 Liters (3504 cc)
Cylinders:
6 (V6)
Configuration:
SOHC (Single Overhead Camshaft)
Bore X Stroke:
96.0 mm x 81.0 mm
Compression Ratio:
9.4:1
Horsepower Hp:
255 hp @ 6400 rpm
Torque Lb Ft:
255 lb-ft @ 3900 rpm
Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Other Engines
Engine Options:
2.7L V6 (EER), 3.2L V6 (ECL - primarily for Concorde/Intrepid)
2.7L V6 Hp:
200 hp @ 6400 rpm
3.2L V6 Hp:
225 hp @ 6300 rpm
Fuel Type
Recommended Fuel:
Unleaded Regular (87 octane) for 2.7L and 3.2L, Unleaded Premium (91 octane) recommended for 3.5L HO.
Engine Management
ECU Type:
Chrysler NGC (Next Generation Controller) or similar contemporary system.
Power window motor failures, instrument cluster issues, HVAC blower motor resistor failure.
Common Problems Suspension:
Front strut bearing noise, worn sway bar links, control arm bushings.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, stylish, and innovative American sedans.
Model Evolution Lh
Lh Platform Origin:
The LH platform was developed in the early 1990s, known for its cab-forward design and distinctive styling.
300M Introduction:
The 300M was introduced for the 1999 model year as a premium, sportier iteration of the LH platform, positioned above the Concorde.
Model Evolution Concorde Intrepid
Concorde Intrepid Legacy:
The Concorde and Intrepid were core models on the LH platform, offering spacious interiors and comfortable rides. This generation (second gen) ran from 1998-2004.
Production End
Lh Platform End:
The LH platform and its associated models (300M, Concorde, Intrepid) were discontinued after the 2004 model year, succeeded by the LX platform (Chrysler 300).
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Chrysler 300M was notably recognized by Car and Driver as one of its Ten Best cars for 1999.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and model, with praise for comfort and power but mixed reviews on reliability in some areas.
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