The 2004 Chrysler Crossfire, with its distinctive European-inspired design and rear-wheel-drive platform shared with the Mercedes-Benz SLK-Class, offers a unique blend of sporty aesthetics and engaging performance. This model, internally designated with the chassis code ZH and powered by the 3.2L V6 engine, was engineered to provide a compelling driving experience, competing in a segment that valued both style and dynamic capability. Its development and manufacturing in Germany by Karmann underscore a commitment to quality engineering, making it a standout in its class for those seeking a vehicle with character and a connection to proven German automotive technology. This comprehensive Factory Service Repair Workshop Manual provides detailed guidance for the 2004 Chrysler Crossfire ZH. It covers an extensive range of systems, including engine repair and diagnostics, drivetrain components, suspension and steering, brake systems, electrical and electronic systems, body and chassis, and the climate control system. The manual includes in-depth maintenance procedures, step-by-step repair instructions, and troubleshooting guides, offering factory-level detail essential for owners, mechanics, and technicians. The English-language manual is presented in a format that allows for printing and is designed to facilitate the proper upkeep and repair of all major vehicle functions. 🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Chassis Code: ZH Codes Engine Code: 112.962 (variant of M112) 👋 Introduction Market Position Positioning: The Chrysler Crossfire was positioned as a sporty, rear-wheel-drive coupe and convertible, aiming to offer a distinctive European-inspired design and driving experience. It shared its platform with the Mercedes-Benz SLK-Class (R170). Competitive Analysis Competitors: Competed with vehicles like the Ford Mustang, Chevrolet Corvette, Nissan 350Z, and import sports cars in its segment. Key Features Design: Distinctive 'roadster' styling, long hood, short rear deck, unique character lines. Platform Sharing: Based on the Mercedes-Benz R170 SLK platform, benefiting from German engineering and components. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for the 2004 Chrysler Crossfire ZH. Page Count Estimated Pages: Extensive (specific number not provided, but described as '100% complete and intact' with 'hundreds of photos and illustrations') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, troubleshooting, diagnostics, internal components, external accessories, exhaust system, turbocharger. Drivetrain: Differential, driveline components, transaxle, clutch. Suspension Steering: Suspension system, steering system, alignment. Brakes: Brake system components, hydraulic system, parking brake, ABS. Electrical Electronics: Audio system, chime/buzzer, electronic control modules (ECMs), horn, ignition control, instrument cluster, lamps, message systems, power systems, speed control, vehicle theft security, wiring diagrams. Body Chassis: Body construction, frame, bumpers, interior components, exterior body panels. Comfort Climate: Heating and Air Conditioning (HVAC) system. Emissions: Emissions control systems and diagnostics. Procedures Included Maintenance: Lubrication, fluid changes, filter replacements, general upkeep. Repair: Step-by-step repair instructions for all major vehicle systems, including complete disassembly and reassembly. Diagnostics: Troubleshooting guides and diagnostic procedures for common and complex issues. Technical Depth Depth: Factory-level detail, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: All PC based Windows operating systems and Mac. Requirements Software: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L V6 SOHC (M112 E32) Displacement: 3199 cc (195 cubic inches) Aspiration: Naturally Aspirated Performance Horsepower Std: 215 hp @ 6000 rpm Torque Std: 229 lb-ft @ 3000-4800 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Engine Management ECU: Chrysler Engine Control Module (ECM), likely based on Bosch Motronic or similar Mercedes-Benz derived system. 🔧 Transmission Standard Type: 6-speed Manual Transmission (Getrag 260 variant) Optional Type: 5-speed Automatic Transmission (Mercedes-Benz 5G-Tronic variant) Features Auto Modes: Driver-adaptive, Comfort/Sport modes. 📐 Dimensions Exterior Length: 167.7 inches Width: 70.5 inches Height: 51.7 inches Wheelbase: 96.7 inches Weights Curb Weight Est: Approximately 3100-3300 lbs (depending on body style and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated by NHTSA for this model year, but based on Mercedes-Benz safety standards. Active Features Stability Control: Electronic Stability Program (ESP) Traction Control: Traction Control System (TCS) Passive Features Airbags: Front airbags, side-impact airbags. Rollover Protection: Pop-up rollover protection bars (for convertible model) 💡 Technology Features Infotainment Audio System: Available Infinity audio system with CD player, optional CD changer, and steering wheel audio controls. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Phone Integration: Limited connectivity features for 2004; no integrated Bluetooth or advanced smartphone integration. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 to 7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation). Transmission Fluid: Automatic transmission fluid and filter replacement usually recommended every 50,000-100,000 miles, manual transmission fluid inspection and possible change based...