🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Codes Chassis Code: RS (Third Generation) 👋 Introduction Market Position Market Position: The 2004 Dodge Caravan was a leading player in the minivan segment, known for its practicality, spacious interior, and flexible seating configurations. This manual targets DIY mechanics and professional technicians needing detailed repair information for this popular family vehicle. Competitive Analysis Competitive Analysis: Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, and Ford Windstar. The Caravan's strength lay in its affordability and extensive dealer network, making a comprehensive repair manual essential for its upkeep. Key Features Key Features: Official licensing ensures accuracy and completeness. Digital format allows for quick searches, zoom capabilities, and easy navigation through complex procedures and diagrams. 📋 Manual Details Coverage Areas Coverage Areas: All U.S., Canadian, and Mexican Market Models Page Count Page Count: Extensive (Specific count not provided, but typical for full service manuals) Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: Digital Software (Likely PDF or proprietary application) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, lubrication, cooling system, fuel system, ignition system, emission controls, engine mechanical specifications, diagnosis, and repair. Transmission Drivetrain: Automatic Transmission (40TE/41TE) overhaul, fluid specifications, diagnosis, and repair; clutch, drive axles, and related components. Brakes: Front and rear brake systems (disc/drum), Anti-lock Brake System (ABS) diagnosis and repair, hydraulic components, parking brake. Suspension Steering: Front and rear suspension systems, steering system components, power steering, alignment specifications, diagnosis, and repair. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, wipers, horn, fuses, relays, wiring diagrams, body control module (BCM). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, components. Body Interior: Body panel repair, doors, hood, liftgate, interior trim, seats, dashboard, glass replacement, sealants. Diagnostics Troubleshooting: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance services, fluid changes, filter replacements, belt inspections and replacements, spark plug replacement, tire rotation. Repair Overhaul: Complete engine overhaul, transmission rebuilding, brake caliper replacement, suspension component replacement, starter motor replacement, alternator replacement. Diagnostics: Step-by-step diagnostic routines for various systems, electrical circuit tracing using wiring diagrams, fuel pressure testing, compression testing. Troubleshooting: Troubleshooting tables for common symptoms like starting issues, poor performance, strange noises, electrical faults. Specifications: Torque specifications for critical fasteners, engine timing specifications, alignment angles, fluid capacities, electrical resistance values. Technical Depth Technical Depth: Comprehensive from basic maintenance and fluid checks to advanced engine and transmission diagnostics and complete component overhauls. Includes detailed wiring diagrams and diagnostic flowcharts. 📊 Manual Specifications File Format File Format Details: Likely a search-enabled digital format for quick access to information. May include interactive diagrams and troubleshooting tools. Print Quality Print Quality Aspect: Digital format ensures consistent clarity and detail, unlike older printed manuals which can degrade over time. Binding Type Binding Type: N/A (Software) Paper Type Paper Type: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L (2429cc) DOHC 16-valve I4 (DOHC) - GEMA engine (Emergency Vehicle/Police/Taxi variant also common, less so for general market) Engine Options 2: 3.3L (3301cc) OHV 12-valve V6 (EGA) Engine Options 3: 3.8L (3778cc) OHV 12-valve V6 (EGY) Performance 3.3L V6 Horsepower: Approx. 180 hp @ 5000 rpm 3.3L V6 Torque: Approx. 205 lb-ft @ 3200 rpm 3.8L V6 Horsepower: Approx. 205 hp @ 5000 rpm 3.8L V6 Torque: Approx. 230 lb-ft @ 4000 rpm Fuel System Fuel System Type: Multi-port Fuel Injection (MPI) Fuel Type Recommendation: Unleaded gasoline (87 octane or higher recommended for V6 engines) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic Transaxle (40TE/41TE) Optional Optional Transmission: N/A (4-speed automatic was standard across most configurations) Features Transmission Fluid Spec: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 3.5 - 4.0 quarts (dry fill); 1.5 quarts (drain and fill) 📐 Dimensions Exterior Wheelbase: 112.1 inches (Standard Wheelbase), 119.3 inches (Long Wheelbase) Length: 187.0 inches (Standard), 199.7 inches (Long) Interior Seating Capacity: Up to 7 or 8 passengers depending on configuration. Cargo Cargo Volume Behind 3Rd Row: Approx. 24.1 cu ft (Standard), 34.5 cu ft (Long) Weights Curb Weight Range: Approx. 3,900 - 4,300 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4 Stars NHTSA Frontal Crash Rating Passenger: 4 Stars NHTSA Side Impact Rating Front Passenger: 4 Stars IIHS Moderate Overlap Frontal Offset: Good (Vehicle was redesigned in 1996, this rating applies to the generation it belongs to) Active Features Active Safety Features: Optional Anti-lock Brake System (ABS), Traction Control (on some models). Passive Features Passive Safety Features: Driver and front passenger airbags, optional side airbags, three-point seatbelts for all occupants, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment Options: Optional AM/FM stereo with CD player, cassette player, and optional rear-seat entertainment system (DVD player). Driver Assistance Driver Assistance Features: Cruise control, optional...