📚 Vehicle Manual Information

2004 Ford FOCUS Workshop Service Repair Manual

🏷️ Basic Information

Make:

Ford

Model:

Focus

Year:

2004

Generation:

Second Generation (Mk2) - Early Production

Platform:

Global C Platform (for North American market)

👋 Introduction

Positioning:

The 2004 Ford Focus was a significant model for Ford, representing a strong entry in the compact car segment, known for its European-derived chassis and engaging driving dynamics.

Competitors:

Competed directly with vehicles like the Honda Civic, Toyota Corolla, Mazda3, and Chevrolet Cobalt.

Features:

Sporty handling, European-inspired design, available in sedan, hatchback, and wagon body styles, relatively fuel-efficient engines.

📋 Manual Details

Coverage:

Complete Workshop Service & Repair

Page Count:

Approximately 1500-2000 pages (typical for comprehensive workshop manuals)

Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF or similar searchable format is common for this era of manual)

📖 Manual Coverage

Engine:

2.0L Duratec DOHC (SPI, Zetec, Duratec variants common for 2004, manual will detail specific engine codes for the target market)

Transmission:

Manual (MTX-75, IB5) and Automatic (4F27E, AX4S/N variants possible but less common for 2004 Focus, focus on common transmissions)

Brakes:

Front Disc, Rear Drum/Disc (ABS systems included)

Suspension:

Front Independent (MacPherson Strut), Rear Independent (Control Blade Multilink - North America)

Steering:

Power Rack and Pinion (Hydraulic)

Electrical:

Complete Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio Systems, Instrument Cluster, SRS (Airbag) Systems

HVAC:

Air Conditioning, Heater, Ventilation Systems

Fuel System:

Fuel Injection, Fuel Pump, Fuel Filter, EVAP System

Cooling System:

Radiator, Water Pump, Thermostat, Cooling Fan

Exhaust System:

Exhaust Manifold, Catalytic Converter, Muffler

Bodywork:

Body Panel Removal/Installation, Door Hardware, Glass, Seals, Bumpers

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement

Diagnostics:

Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics

Repair:

Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Repair, Electrical Component Diagnosis/Replacement

Installation:

Component Installation (e.g., alternators, starters, sensors), Body Panel Alignment

Special Tools:

Identification and use of specific Ford specialty tools

Depth:

Comprehensive (from basic maintenance to complete engine/transmission overhauls and complex electrical diagnostics)

📊 Manual Specifications

Searchability:

Searchable text (if digital format) for quick information retrieval

Quality:

High-resolution diagrams and clear text, suitable for printing (if applicable)

Binding:

N/A (Digital format)

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

2.0L Duratec DOHC I4

Engine Code:

Commonly found codes include: SPI (SOHC, less common for 2004 but possible), Zetec (DOHC, also less common for 2004 but part of the lineage), Duratec (DOHC, most prevalent for this year)

Horsepower:

Approximately 136 hp @ 5800 rpm (for 2.0L Duratec)

Torque:

Approximately 133 lb-ft @ 4500 rpm (for 2.0L Duratec)

Injection Type:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

ECU:

Powertrain Control Module (PCM)

🔧 Transmission

Transmission Type:

5-Speed Manual (MTX-75 or IB5)

Transmission Type:

4-Speed Automatic (4F27E)

Clutch:

Hydraulically Actuated Clutch System

Automatic Fluid Type:

Mercon V (or equivalent)

Manual Fluid Type:

Manual Transmission Fluid (MTF) - specification varies by transmission, consult manual

📐 Dimensions

Length:

Varies by body style (Sedan, Hatchback, Wagon) - approx. 168-170 inches (Sedan)

Width:

Approx. 67.5 inches

Height:

Approx. 57.5 inches (Sedan/Hatchback)

Wheelbase:

Approx. 103.7 inches

Curb Weight:

Approx. 2700-2900 lbs (varies by trim and body style)

Gross Vehicle Weight Rating:

Approx. 3700-3900 lbs

Cargo Volume Sedan:

Approx. 13.0 cubic feet

Cargo Volume Hatchback:

Approx. 20.0 cubic feet (seats up)

Wheel Size:

15-inch or 16-inch standard, 17-inch optional on some trims

Tire Size:

P195/60R15, P205/50R16, P205/50R17 depending on trim and wheels

Bolt Pattern:

4x108 mm

🛡️ Safety Features

NHTSA Front Driver:

Good (2004 Model Year)

NHTSA Front Passenger:

Good (2004 Model Year)

IIHS Frontal Offset:

Good (2004 Model Year)

ABS:

Standard on most trims

Traction Control:

Optional on some trims

Airbags:

Frontal airbags, optional side-impact airbags

Seatbelts:

3-point seat belts with pretensioners

💡 Technology Features

Audio System:

Standard AM/FM stereo with CD player, optional premium audio systems, MP3 playback capability on some units.

Display:

Basic LCD display for audio and clock functions.

Cruise Control:

Standard on many trims.

Aux Input:

Not typically standard; aftermarket solutions or specific OEM options may exist.

Headlights:

Halogen headlights, projector-style headlights on higher trims.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles or 6 months (depending on driving conditions and oil type used).

Timing Belt Or Chain:

Duratec engines use a timing chain, which is generally maintenance-free unless there are specific issues. Older Zetec engines might have belts.

Spark Plug Replacement:

Approximately 100,000 miles for iridium spark plugs (check manual for specific recommendations).

Transmission Fluid Change:

Automatic: Every 30,000-60,000 miles. Manual: Inspect as needed, fluid replacement often based on mileage or performance issues.

Engine Oil Specification:

SAE 5W-20 (preferred for fuel economy), or SAE 5W-30 (check owner's manual for specific recommendations).

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 liters) with filter change (for 2.0L Duratec).

Coolant Specification:

Ford Premium Engine Coolant (Gold) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.

Brake Fluid Specification:

DOT 3 or DOT 4 Motor Vehicle Brake Fluid.

Common Problems:

Ignition coil failures, power steering pump leaks, rear wheel bearing wear, ABS sensor failures, occasional transmission issues (especially with earlier automatics).

Evap System Codes:

Canister purge valve or vent solenoid issues can trigger Check Engine Lights (P0442, P0455).

Suspension Noises:

Worn sway bar links or bushings are common sources of clunking noises.

📚 Vehicle History

Ford Legacy:

Ford has a long history of producing reliable and popular vehicles, with the Focus being a key global model introduced to compete in the compact segment.

Focus Generations:

The 2004 model year marks the introduction of the second generation (Mk2) Focus in North America, a significant redesign from the first generation, incorporating European engineering and platform design.

Manufacturing Locations:

Primarily assembled in Wayne, Michigan, USA for the North American market.

🏆 Awards & Recognition

Car And Driver 10Best:

The Ford Focus, in its various iterations, has been a frequent recipient of Car and Driver's 10Best awards, highlighting its consistent quality and driving appeal.

Reliability Ratings:

Reliability ratings for the 2004 model year are generally considered average to good, with specific issues noted above.