🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDLI Dyna Low Rider Year: 2004 Codes Engine Family Code: EFI 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Owners seeking in-depth knowledge for DIY maintenance and repair, independent workshops, and enthusiasts. Competitive Analysis Key Competitors 2004: Other Harley-Davidson Dyna models, Indian Chief, Victory Vegas. Key Features Model Highlight: The FXDLI Dyna Low Rider EFI represented a modern interpretation of the classic cruiser, featuring fuel injection for improved performance and emissions. Manual Value Proposition: Provides factory-level accuracy and detail essential for maintaining the longevity and performance of a Harley-Davidson motorcycle. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds (Specific count not provided, but implies comprehensive coverage) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, troubleshooting, and repair. Fuel System: EFI system diagnostics, component testing (injectors, fuel pump, sensors), and adjustments. Transmission: Gearbox inspection, maintenance, clutch service, and troubleshooting. Electrical System: Wiring diagrams, lighting, ignition system, charging system, starter motor, battery maintenance, and component testing. Brakes: Brake system service, bleeding, pad replacement, caliper and master cylinder overhaul. Suspension: Front fork maintenance, rear shock absorber service, and adjustments. Frame And Bodywork: Frame inspection, body panel removal and installation, fairings, and fenders. Wheels And Tires: Tire inspection, replacement, wheel bearing service, and spoke maintenance. Exhaust System: Exhaust system inspection, gasket replacement, and component repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug servicing, chain/belt adjustment, and lubrication. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues. Repair Procedures: Detailed, illustrated instructions for component removal, repair, and reinstallation. Diagnostics: ECM diagnostic codes, sensor readings interpretation, and electrical system troubleshooting. Technical Depth Depth Level: Comprehensive factory-level repair and maintenance information. Diagnostic Capability: Includes detailed diagnostic flowcharts and specifications for troubleshooting. Rebuild Procedures: Covers complete engine and transmission rebuilds with torque specifications and clearances. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printable: Yes, designed for printing of individual sections or the entire manual. Binding Type Suggested Binding For Print: Spiral-bound for lay-flat usability in a workshop environment. Paper Type Recommended Paper For Print: Durable, high-gloss paper for clarity of diagrams and images. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 88 EFI Displacement: 1449 cc (88 cubic inches) Bore X Stroke: 3.75 in x 4.00 in (95.25 mm x 101.6 mm) Compression Ratio: 9.0:1 Performance Horsepower Estimate: Approx. 60-65 HP (Varies based on tuner and specific configuration) Torque Estimate: Approx. 70-75 ft-lbs @ 3500 RPM (Varies based on tuner and specific configuration) Fuel System Fuel Induction: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 89 octane recommended Ignition Ignition Type: Electronic, spark ignition 🔧 Transmission Standard Transmission Type: 5-speed Constant Mesh Clutch Type: Wet, multi-plate, diaphragm spring Features Final Drive: Carbon fiber reinforced belt, 1.5 inch width 📐 Dimensions Exterior Wheelbase: 63.7 inches (1618 mm) Seat Height Laden: 26.5 inches (673 mm) Ground Clearance: 4.4 inches (112 mm) Weights Dry Weight: 615 lbs (279 kg) Gross Vehicle Weight Rating: 1050 lbs (476 kg) Cargo Fuel Capacity: 5.0 US gallons (18.9 L) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in the same way as automobiles. Active Features Braking System: Dual-action front brake (4-piston caliper), Rear brake (2-piston caliper). Lighting: Halogen headlamp, LED taillight, amber turn signals. Passive Features Frame Construction: Steel, backbone type Safety Equipment: Includes basic safety features inherent to motorcycle design. 💡 Technology Features Infotainment Audio System: Optional accessory audio systems typically available for this era. Display Features: Analog speedometer, tachometer, fuel gauge, and indicator lights. Driver Assistance ABS Availability: ABS was not a standard or commonly available option on this model in 2004. Connectivity Smartphone Integration: Not applicable for the 2004 model year. 🔧 Maintenance Service Intervals First Service Mileage: 1,000 miles (1,600 km) Subsequent Service Interval: Every 5,000 miles (8,000 km) or annually, whichever comes first. Fluid Specifications Engine Oil Type: Harley-Davidson Genuine V-Twin 20W-50 or equivalent API SG, Jaso FD rated Engine Oil Capacity: 3.5 US quarts (3.3 L) with filter change Transmission Oil Type: Harley-Davidson Genuine Formula + Transmission Lubricant Transmission Oil Capacity: 2.4 US quarts (2.3 L) Primary Chain Case Oil Type: Harley-Davidson Genuine Formula + Transmission Lubricant or Syn3 Primary Chain Case Oil Capacity: 1.0 US quart (0.95 L) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, belt drive, wheel bearings, fork seals, brake pads. Potential Efi Quirks: Can experience minor idle inconsistencies or cold-start issues if not properly maintained or tuned. Vibration Characteristics: Twin Cam engines are known for characteristic vibration; the Dyna chassis's isolated engine mount can mitigate some of this. 📚 Vehicle History Brand Heritage Harley Davidson Founding: Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers globally. Model Evolution...
Owners seeking in-depth knowledge for DIY maintenance and repair, independent workshops, and enthusiasts.
Competitive Analysis
Key Competitors 2004:
Other Harley-Davidson Dyna models, Indian Chief, Victory Vegas.
Key Features
Model Highlight:
The FXDLI Dyna Low Rider EFI represented a modern interpretation of the classic cruiser, featuring fuel injection for improved performance and emissions.
Manual Value Proposition:
Provides factory-level accuracy and detail essential for maintaining the longevity and performance of a Harley-Davidson motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (Specific count not provided, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, troubleshooting, and repair.
Fuel System:
EFI system diagnostics, component testing (injectors, fuel pump, sensors), and adjustments.
Transmission:
Gearbox inspection, maintenance, clutch service, and troubleshooting.
Step-by-step diagnostic procedures for common and uncommon issues.
Repair Procedures:
Detailed, illustrated instructions for component removal, repair, and reinstallation.
Diagnostics:
ECM diagnostic codes, sensor readings interpretation, and electrical system troubleshooting.
Technical Depth
Depth Level:
Comprehensive factory-level repair and maintenance information.
Diagnostic Capability:
Includes detailed diagnostic flowcharts and specifications for troubleshooting.
Rebuild Procedures:
Covers complete engine and transmission rebuilds with torque specifications and clearances.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printable:
Yes, designed for printing of individual sections or the entire manual.
Binding Type
Suggested Binding For Print:
Spiral-bound for lay-flat usability in a workshop environment.
Paper Type
Recommended Paper For Print:
Durable, high-gloss paper for clarity of diagrams and images.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 EFI
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
9.0:1
Performance
Horsepower Estimate:
Approx. 60-65 HP (Varies based on tuner and specific configuration)
Torque Estimate:
Approx. 70-75 ft-lbs @ 3500 RPM (Varies based on tuner and specific configuration)
Fuel System
Fuel Induction:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane recommended
Ignition
Ignition Type:
Electronic, spark ignition
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh
Clutch Type:
Wet, multi-plate, diaphragm spring
Features
Final Drive:
Carbon fiber reinforced belt, 1.5 inch width
📐 Dimensions
Exterior
Wheelbase:
63.7 inches (1618 mm)
Seat Height Laden:
26.5 inches (673 mm)
Ground Clearance:
4.4 inches (112 mm)
Weights
Dry Weight:
615 lbs (279 kg)
Gross Vehicle Weight Rating:
1050 lbs (476 kg)
Cargo
Fuel Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles in the same way as automobiles.
Active Features
Braking System:
Dual-action front brake (4-piston caliper), Rear brake (2-piston caliper).
Lighting:
Halogen headlamp, LED taillight, amber turn signals.
Passive Features
Frame Construction:
Steel, backbone type
Safety Equipment:
Includes basic safety features inherent to motorcycle design.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio systems typically available for this era.
Display Features:
Analog speedometer, tachometer, fuel gauge, and indicator lights.
Driver Assistance
ABS Availability:
ABS was not a standard or commonly available option on this model in 2004.
Connectivity
Smartphone Integration:
Not applicable for the 2004 model year.
🔧 Maintenance
Service Intervals
First Service Mileage:
1,000 miles (1,600 km)
Subsequent Service Interval:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent API SG, Jaso FD rated
Engine Oil Capacity:
3.5 US quarts (3.3 L) with filter change
Transmission Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant
Transmission Oil Capacity:
2.4 US quarts (2.3 L)
Primary Chain Case Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant or Syn3
Primary Chain Case Oil Capacity:
1.0 US quart (0.95 L)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, belt drive, wheel bearings, fork seals, brake pads.
Potential Efi Quirks:
Can experience minor idle inconsistencies or cold-start issues if not properly maintained or tuned.
Vibration Characteristics:
Twin Cam engines are known for characteristic vibration; the Dyna chassis's isolated engine mount can mitigate some of this.
📚 Vehicle History
Brand Heritage
Harley Davidson Founding:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers globally.
Model Evolution
Dyna Line Introduction:
The Dyna line was introduced in 1991, known for its blend of classic styling and modern engineering.
Low Rider Heritage:
The Low Rider nameplate dates back to the late 1970s, embodying a lowered stance and custom appeal.
Production
2004 Production Context:
The 2004 model year continued Harley-Davidson's dominance in the cruiser market with the evolving Twin Cam platform.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific industry awards were prominently cited for the 2004 FXDLI, but the Dyna platform generally received positive reviews for its ride and handling.
Ratings
Customer Satisfaction General:
Harley-Davidson motorcycles, particularly the Dyna line, have historically enjoyed high customer satisfaction and brand loyalty.
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