🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2004 Codes Product Identifier: Harley Davidson Touring 2004 Service Repair Workshop Manual PDF Download 👋 Introduction Market Position Target Audience: Professional motorcycle technicians, dealership service departments, and advanced home mechanics working on 2004 Harley-Davidson Touring motorcycles. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair information, crucial for maintaining optimal performance and reliability of the 2004 Harley-Davidson Touring platform. Key Features Feature 1: Detailed exploded views and component diagrams. Feature 2: Clear, concise step-by-step repair procedures. Feature 3: Extensive troubleshooting guides for common and complex issues. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service and repair instructions for 2004 Harley-Davidson Touring models. Page Count Estimated Page Count: Likely several hundred pages (specific count not provided, but typical for this type of manual). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of Harley-Davidson V-Twin engines, including Twin Cam 88, fuel injection (EFI), and carburetor systems. Transmission: Service, repair, and overhaul of the 5-speed Cruise Drive transmission. Drivetrain: Primary drive, clutch, final drive belt, and related components. Electrical System: Wiring diagrams, ignition system, charging system, lighting, instrumentation, and accessory circuits. Suspension: Front fork (e.g., Tele Glide, FL models) and rear suspension (air or shock absorber) service and adjustment. Brakes: Hydraulic brake system inspection, repair, fluid replacement, and component service (calipers, master cylinders, lines). Fuel System: Fuel tank, fuel lines, fuel pump, fuel filter, and carburetor/EFI troubleshooting and repair. Exhaust System: Exhaust pipe and muffler service, gasket replacement, and mounting. Frame And Bodywork: Frame inspection, fairing removal/installation, saddlebag service, and other body component repair. Wheels And Tires: Wheel bearing service, tire replacement, and related checks. Steering: Handlebar, steering head bearing service and adjustment. Clutch: Clutch operation, adjustment, and repair. Procedures Included Maintenance: Routine maintenance checks, lubrication, filter changes, fluid replacements, and scheduled service. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Overhaul: Complete engine and transmission overhaul procedures. Diagnosis: Electrical diagnostics, fuel system diagnosis, and mechanical system diagnosis. Specifications And Tolerances: Torque specifications, clearances, measurements, and factory tolerances for all components. Technical Depth Depth: Detailed technical information suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Capabilities: Includes information for diagnosing electrical faults, engine performance issues, and drivetrain problems. Rebuild Procedures: Comprehensive instructions for rebuilding major components like engines and transmissions. 📊 Manual Specifications File Format Format: PDF Searchable Text: Typically PDFs of this nature are text-searchable, enhancing usability. Print Quality Quality: High-resolution digital reproduction of original workshop manuals, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88 Engine Configuration: Air-cooled, 45-degree V-twin Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) Compression Ratio: Typically 8.3:1 or 8.8:1 depending on specific sub-model/tuning. Performance Horsepower: Approx. 65-70 HP (estimated, depends on specific model and tuning). Torque: Approx. 75-80 ft-lbs (estimated, depends on specific model and tuning). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Keihin CV carburetor (depending on model variant). Fuel Type: Unleaded gasoline, minimum 91 octane (R+M)/2 recommended. Ignition System Ignition Type: Electronic ignition, dual spark plugs per cylinder. Lubrication Oil Type: Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent motorcycle-specific oil meeting Harley-Davidson specifications. Oil Capacity: Approx. 4 quarts (3.8 liters) with filter change. 🔧 Transmission Standard Type: 5-speed Constant Mesh, Cruise Drive Optional Optional Gearbox: N/A for this model year; 5-speed was standard for Touring. Features Gear Ratios: Specific ratios vary by model and final drive, but include a relaxed cruising gear. Transmission Fluid Type: Harley-Davidson Formula+ Transmission Lubricant (or equivalent GL-4 rated gear oil, 75W-90 or 75W-140). Transmission Fluid Capacity: Approx. 1 quart (0.95 liters). 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., FLHTPI, FLHRCI), typically around 63.5 - 64.5 inches (1613 - 1638 mm). Length: Varies by model, typically around 94 - 98 inches (2388 - 2489 mm). Seat Height: Varies by model, typically around 28 - 30 inches (711 - 762 mm). Weights Dry Weight: Varies by model, typically around 700 - 750 lbs (318 - 340 kg). Gross Vehicle Weight Rating Gvwr: Typically around 1200 - 1300 lbs (544 - 590 kg). 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars; safety relies heavily on rider skill and adherence to safe practices. Active Features Braking System: Dual-disc front brakes, single disc rear brake with hydraulic actuation. ABS was optional on some models. Lighting: Halogen headlight, front and rear turn signals, brake light, taillight. Passive Features Frame Construction: Steel frame designed for stability and...