2004 Mitsubishi Outlander Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004 Codes Chassis Code: CU2W 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families, individuals seeking versatile transport with AWD capability Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Subaru Forester Key Features Aawd System: Available All-Wheel Control (AWC) system for enhanced traction Practicality: Spacious interior for its class, versatile cargo capacity Styling: Distinctive, somewhat angular exterior design 📋 Manual Details Coverage Areas Manual Type: Service & Repair Manual Software Language: English Format: Digital Software (likely PDF or proprietary viewer) Coverage Scope: Comprehensive, All Systems 📖 Manual Coverage Systems Covered Engine: 4G63 (2.4L SOHC MPI) Engine Management: ECM diagnosis, sensors, actuators, emissions control (OBD-II) Fuel System: Fuel pump, injectors, fuel pressure, EVAP system Cooling System: Radiator, thermostat, water pump, hoses, fan control Ignition System: Spark plugs, ignition coils, timing Exhaust System: Catalytic converter, muffler, oxygen sensors Transmission: 4-speed Automatic Transmission (F4A42) Drivetrain: All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints Suspension: Front McPherson strut, Rear multi-link, shock absorbers, springs, bushings Steering: Power steering system, steering rack, column, pump Brakes: Front vented discs, Rear discs, ABS (Anti-lock Braking System), brake fluid Electrical System: Battery, charging system, starter, lighting, accessories Body Electrical: Power windows, mirrors, locks, wipers, horn, interior/exterior lighting HVAC: Air conditioning, heating, ventilation, climate control Body And Frame: Body panel removal/installation, chassis specifications, interior trim Restraint System: Airbag system, seat belts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation Troubleshooting: Diagnostic codes, symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Component Replacement: Detailed guides for replacing parts like alternators, starters, brake pads, etc. Diagnostic Tests: Electrical circuit testing, pressure tests, leak detection Special Tools: Identification and usage of specialized tools required for specific repairs Torque Specifications: Accurate torque values for critical fasteners Technical Depth Depth Level: Comprehensive Professional Detail Level: Includes diagrams, schematics, component locations, and detailed repair sequences 📊 Manual Specifications File Format Software Type: Digital Manual Searchability: Likely searchable text within the software interface Print Quality Reproducibility: Printable pages via software functionality Binding Type Binding: N/A (Software) Paper Type Paper Type: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Inline 4-cylinder, SOHC, 16-valve Displacement: 2351 cc (2.4 Liters) Bore X Stroke: 86.5 mm x 100.0 mm Performance Horsepower Est: 140 hp @ 5750 rpm Torque Est: 155 lb-ft @ 3750 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Emission Control: Catalytic Converter, Oxygen Sensors, EGR (where applicable) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Code: F4A42 Features AWD Integration: Electronically controlled AWD system integrated with transmission Transmission Fluid Spec: DIA Queen ATF-J2 or equivalent 📐 Dimensions Exterior Length: approx. 178.7 inches (4539 mm) Width: approx. 70.1 inches (1780 mm) Height: approx. 66.1 inches (1679 mm) Wheelbase: approx. 103.0 inches (2616 mm) Ground Clearance: approx. 8.0 inches (203 mm) Weights Curb Weight: approx. 3200 - 3400 lbs (1450 - 1542 kg) depending on trim/AWD Cargo Cargo Volume Seats Up: approx. 29.4 cubic feet (833 liters) Cargo Volume Seats Down: approx. 63.4 cubic feet (1795 liters) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (2004 model year data may vary slightly) IIHS Side Impact: Good (for models equipped with side airbags, not universally standard) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) on some AWD models Passive Features Airbags: Frontal airbags, optional side curtain airbags Seat Belts: 3-point seat belts with pre-tensioners, LATCH child seat anchors 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player with 4 or 6 speakers Optional Upgrades: Optional Rockford Fosgate premium audio system, optional in-dash CD changer Driver Assistance Cruise Control: Standard cruise control Connectivity Auxiliary Input: Not standard; aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe duty); 7,500 miles (12,000 km) or 12 months (normal duty) Engine Air Filter: Replace every 30,000 miles (48,000 km) Cabin Air Filter: Replace every 15,000 miles (24,000 km) or 12 months Spark Plugs: Replace every 60,000 miles (96,000 km) Transmission Fluid: Inspect every 30,000 miles (48,000 km), replace as needed (no strict interval, but often recommended around 60,000 miles) Fluid Specifications Engine Oil Type: SAE 5W-30 API SJ or SL Engine Oil Capacity: 4.2 US quarts (4.0 Liters) with filter change Coolant Type: Mitsubishi Super Long Life Coolant (Green) or equivalent Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: CV boots, suspension bushings, exhaust system components Transmission Concern: Some reports of torque converter shudder or transmission solenoid issues; regular fluid changes are crucial. Engine Oil Consumption: While generally reliable, monitoring oil levels is important as with any engine of this age....
Electronically controlled AWD system integrated with transmission
Transmission Fluid Spec:
DIA Queen ATF-J2 or equivalent
📐 Dimensions
Exterior
Length:
approx. 178.7 inches (4539 mm)
Width:
approx. 70.1 inches (1780 mm)
Height:
approx. 66.1 inches (1679 mm)
Wheelbase:
approx. 103.0 inches (2616 mm)
Ground Clearance:
approx. 8.0 inches (203 mm)
Weights
Curb Weight:
approx. 3200 - 3400 lbs (1450 - 1542 kg) depending on trim/AWD
Cargo
Cargo Volume Seats Up:
approx. 29.4 cubic feet (833 liters)
Cargo Volume Seats Down:
approx. 63.4 cubic feet (1795 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (2004 model year data may vary slightly)
IIHS Side Impact:
Good (for models equipped with side airbags, not universally standard)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS) on some AWD models
Passive Features
Airbags:
Frontal airbags, optional side curtain airbags
Seat Belts:
3-point seat belts with pre-tensioners, LATCH child seat anchors
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player with 4 or 6 speakers
Optional Upgrades:
Optional Rockford Fosgate premium audio system, optional in-dash CD changer
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe duty); 7,500 miles (12,000 km) or 12 months (normal duty)
Engine Air Filter:
Replace every 30,000 miles (48,000 km)
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months
Spark Plugs:
Replace every 60,000 miles (96,000 km)
Transmission Fluid:
Inspect every 30,000 miles (48,000 km), replace as needed (no strict interval, but often recommended around 60,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SJ or SL
Engine Oil Capacity:
4.2 US quarts (4.0 Liters) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (Green) or equivalent
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
CV boots, suspension bushings, exhaust system components
Transmission Concern:
Some reports of torque converter shudder or transmission solenoid issues; regular fluid changes are crucial.
Engine Oil Consumption:
While generally reliable, monitoring oil levels is important as with any engine of this age.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi Motors, a Japanese automaker with a history of innovative and reliable vehicles.
Model Evolution
First Generation:
The 2004 model year represents the first generation of the Mitsubishi Outlander, launched in Japan in 2001 and North America for the 2003 model year.
Platform:
Built on Mitsubishi's GS platform, shared with the Lancer sedan.
Production
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
No Major Awards:
While a competent and popular vehicle, the 2004 Outlander did not receive significant individual awards. Its strengths lay in its practicality and AWD capability for its segment.
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