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Peugeot Partner 1.4i Petrol 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Type: Petrol Engine Variant: 1.4i 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV) / Compact MPV Positioning: A practical and versatile vehicle for both commercial and personal use, known for its load-carrying capacity and compact dimensions. Competitive Analysis Competitors: Citroën Berlingo, Renault Kangoo, Ford Transit Connect, Fiat Doblò. Key Features Manual Manual Benefit: Empowers owners to perform maintenance and repairs efficiently, saving time and money by providing factory-level information. Manual Approach: Step-by-step instructions with clear diagrams and illustrations for accurate procedure execution. Key Features Vehicle Vehicle Versatility: Adaptable for various uses, from cargo hauling to family transport, due to its modular design and spacious interior. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Target Audience: Professional Technicians & DIY Mechanics Page Count Estimated Pages: Hundreds of pages (printable) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of all engine components. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, engine control unit (ECU) diagnostics. Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel filter, evaporative emission control (EVAP) system. Transmission: Manual transmission (if applicable), clutch system, related components. Brakes: Brake system diagnosis, front and rear brakes, ABS (if equipped), brake fluid. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment. Steering: Steering system components, power steering (if equipped), steering column. Cooling System: Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. Electrical System Body: Lighting system, interior lighting, power windows, central locking, wipers, horn. HVAC: Heating, ventilation, and air conditioning system components and diagnosis. Body And Chassis: Body panels, doors, bumpers, interior trim, chassis components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Repair: Step-by-step repair instructions for all covered systems. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides. Disassembly Assembly: Detailed instructions for component removal and installation. Cleaning Reinstalling: Procedures for cleaning parts and reinstalling them correctly. Technical Depth Depth: Comprehensive from basic maintenance to complete rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital Download (Printable sections) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Common: TU3JP (likely variant of the EW/ES series or similar PSA group engine) Engine Configuration: Inline 4-cylinder Displacement: 1360 cc (1.4 Liters) Bore X Stroke: 75 mm x 77 mm (typical for TU3 engine) Compression Ratio: Approximately 9.3:1 to 9.5:1 (typical for TU3JP) Performance Horsepower Ps: Approximately 75 PS (55 kW) @ 5300 rpm Torque Nm: Approximately 110-120 Nm @ 3400 rpm Fuel System Fuel Type: Unleaded Petrol (Gasoline) Fuel Delivery: Multi-Point Fuel Injection (MPI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS or Coil-on-Plug) Emission Control: Catalytic converter, Lambda sensors (Oxygen sensors), EVAP system. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (less common on 1.4i, more likely on 1.6 or diesel models) Features Fluid Type Manual: API GL-5, SAE 75W-80 or 75W-90 Synthetic Gear Oil (Specific Peugeot specification recommended, e.g., PSA B71 2330) Clutch Type: Dry single plate, hydraulically operated diaphragm spring clutch. 📐 Dimensions Exterior Length Mm: Approx. 4110 mm Width Mm: Approx. 1717 mm (excluding mirrors) Height Mm: Approx. 1846 mm Wheelbase Mm: Approx. 2693 mm Weights Curb Weight Kg: Approx. 1150-1250 kg (depending on configuration) Gross Vehicle Weight Kg: Approx. 1800-1900 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 3-star for adult occupant protection (typical for vehicles of this era and segment) Active Features ABS: Optional (Anti-lock Braking System) depending on trim level. Esp: Not typically standard on the 1.4i model of this year. Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on market/trim). Seatbelts: Pre-tensioning seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker system. Some models may have steering wheel controls. Driver Assistance Cruise Control: Optional depending on trim level. Connectivity Bluetooth: Not typically standard; may have been an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 1 year, whichever comes first (approx. 10,000 miles). Air Filter Replacement: Every 30,000 km or 2 years. Spark Plug Replacement: Every 60,000 km (for standard spark plugs) or potentially longer for iridium/platinum types. Timing Belt Replacement: Approximately every 120,000 km or 5 years (critical component, check specific manual data). Fluid Specifications Engine Oil Specification: ACEA A3/B3 or A3/B4, API SL/CF, SAE 5W-40 or 10W-40 (check manual for exact viscosity and specification). Coolant Specification: Peugeot Citroën (PSA) approved coolant (e.g., PSA S71-7110 or equivalent OAT/HOAT type antifreeze, typically purple or blue). Brake Fluid Specification:...
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Peugeot Partner 1.4i Petrol 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Year:
2004
Engine Type:
Petrol
Engine Variant:
1.4i
👋 Introduction
Market Position
Vehicle Segment:
Light commercial vehicle (LCV) / Compact MPV
Positioning:
A practical and versatile vehicle for both commercial and personal use, known for its load-carrying capacity and compact dimensions.
Competitive Analysis
Competitors:
Citroën Berlingo, Renault Kangoo, Ford Transit Connect, Fiat Doblò.
Key Features Manual
Manual Benefit:
Empowers owners to perform maintenance and repairs efficiently, saving time and money by providing factory-level information.
Manual Approach:
Step-by-step instructions with clear diagrams and illustrations for accurate procedure execution.
Key Features Vehicle
Vehicle Versatility:
Adaptable for various uses, from cargo hauling to family transport, due to its modular design and spacious interior.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Target Audience:
Professional Technicians & DIY Mechanics
Page Count
Estimated Pages:
Hundreds of pages (printable)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of all engine components.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, engine control unit (ECU) diagnostics.
Fuel System:
Fuel injection system (MPI), fuel pump, injectors, fuel filter, evaporative emission control (EVAP) system.
Transmission:
Manual transmission (if applicable), clutch system, related components.
Brakes:
Brake system diagnosis, front and rear brakes, ABS (if equipped), brake fluid.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment.
Steering:
Steering system components, power steering (if equipped), steering column.
Cooling System:
Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
Electrical System Body:
Lighting system, interior lighting, power windows, central locking, wipers, horn.
HVAC:
Heating, ventilation, and air conditioning system components and diagnosis.
Body And Chassis:
Body panels, doors, bumpers, interior trim, chassis components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Repair:
Step-by-step repair instructions for all covered systems.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides.
Disassembly Assembly:
Detailed instructions for component removal and installation.
Cleaning Reinstalling:
Procedures for cleaning parts and reinstalling them correctly.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Digital Download (Printable sections)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
TU3JP (likely variant of the EW/ES series or similar PSA group engine)
Engine Configuration:
Inline 4-cylinder
Displacement:
1360 cc (1.4 Liters)
Bore X Stroke:
75 mm x 77 mm (typical for TU3 engine)
Compression Ratio:
Approximately 9.3:1 to 9.5:1 (typical for TU3JP)
Performance
Horsepower Ps:
Approximately 75 PS (55 kW) @ 5300 rpm
Torque Nm:
Approximately 110-120 Nm @ 3400 rpm
Fuel System
Fuel Type:
Unleaded Petrol (Gasoline)
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS or Coil-on-Plug)
Emission Control:
Catalytic converter, Lambda sensors (Oxygen sensors), EVAP system.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (less common on 1.4i, more likely on 1.6 or diesel models)
Features
Fluid Type Manual:
API GL-5, SAE 75W-80 or 75W-90 Synthetic Gear Oil (Specific Peugeot specification recommended, e.g., PSA B71 2330)
Clutch Type:
Dry single plate, hydraulically operated diaphragm spring clutch.
📐 Dimensions
Exterior
Length Mm:
Approx. 4110 mm
Width Mm:
Approx. 1717 mm (excluding mirrors)
Height Mm:
Approx. 1846 mm
Wheelbase Mm:
Approx. 2693 mm
Weights
Curb Weight Kg:
Approx. 1150-1250 kg (depending on configuration)
Gross Vehicle Weight Kg:
Approx. 1800-1900 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3-star for adult occupant protection (typical for vehicles of this era and segment)
Active Features
ABS:
Optional (Anti-lock Braking System) depending on trim level.
Esp:
Not typically standard on the 1.4i model of this year.
Passive Features
Airbags:
Driver and front passenger airbags (standard or optional depending on market/trim).
Seatbelts:
Pre-tensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with basic speaker system. Some models may have steering wheel controls.
Driver Assistance
Cruise Control:
Optional depending on trim level.
Connectivity
Bluetooth:
Not typically standard; may have been an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 1 year, whichever comes first (approx. 10,000 miles).
Air Filter Replacement:
Every 30,000 km or 2 years.
Spark Plug Replacement:
Every 60,000 km (for standard spark plugs) or potentially longer for iridium/platinum types.
Timing Belt Replacement:
Approximately every 120,000 km or 5 years (critical component, check specific manual data).
Fluid Specifications
Engine Oil Specification:
ACEA A3/B3 or A3/B4, API SL/CF, SAE 5W-40 or 10W-40 (check manual for exact viscosity and specification).
Coolant Specification:
Peugeot Citroën (PSA) approved coolant (e.g., PSA S71-7110 or equivalent OAT/HOAT type antifreeze, typically purple or blue).
Brake Fluid Specification:
DOT 4 (or DOT 3 if specified for older models, but DOT 4 is standard for most 2004 vehicles).
Known Issues
Coil Packs:
Misfires due to failing ignition coil packs are a common issue on many PSA engines of this era.
Exhaust Manifold Cracks:
Cracks in the exhaust manifold can lead to exhaust leaks and ticking noises.
Rear Axle Torsion Bars:
While not directly related to the engine, the torsion bar rear suspension can wear over time, leading to sagging or uneven ride height.
Water Pump Leaks:
Leaks from the water pump or coolant hoses can occur with age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot is a French automobile manufacturer with a long history dating back to 1810, known for its innovative and practical vehicles.
Model Evolution
First Generation Release:
The first generation Partner (Type B9) was launched in 1996.
Facelift Period:
The 2004 model likely represents a facelifted version of the first generation, with styling updates and potential mechanical revisions.
Production
Manufacturing Locations:
Primarily manufactured in PSA Group plants in Europe (e.g., France, Spain).
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