Aprilia Tuono 1000 2005-2011 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variant: R Product Name: Aprilia Tuono 1000 2005-2011 Service Repair Workshop Manual Generation Generation Codes: Second Generation (2006-2009) / Third Generation (2010-2011) Codes Chassis Codes: RPV00 (for models up to 2005), RPV10 (for models 2006-2009), RPV11 (for models 2010-2011) Engine Codes: V990 (referring to the 60-degree V-twin engine) 👋 Introduction Market Position Positioning: High-performance sport-naked motorcycle, known for its power and handling. Competitive Analysis Competitors: Competed against other large-displacement naked sportbikes such as the Ducati Monster, Triumph Speed Triple, and Yamaha FZ1. Key Features Engine Type: Powerful V-twin engine, offering strong torque and acceleration. Handling: Agile and precise handling characteristics derived from its RSV Mille sportbike roots. Design: Aggressive and distinctive styling, characteristic of Italian motorcycle design. Manual Benefit Value Proposition: Enables owners to perform maintenance and repairs themselves, saving significant costs compared to dealership service. Provides deep understanding of the vehicle. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Regions Covered: Global (applicable to all markets where these models were sold) Page Count Estimated Page Count: Significant, typically hundreds of pages (exact count not provided, but implies comprehensive coverage) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Digital Compatibility: PC, Mac, various mobile devices and e-readers (e.g., Kindle) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, and repair, including top-end and bottom-end components. Fuel System: Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), fuel tank, lines, and filters. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation, and coolant specifications. Transmission: Gearbox disassembly, inspection, repair, clutch operation, and gear ratio information. Drive Train: Drive chain maintenance, adjustment, lubrication, and sprocket replacement procedures. Electrical System: Comprehensive wiring diagrams, ignition system, lighting, starter, charging system, battery, sensors, and ECUs. Braking System: Front and rear brake caliper service, master cylinders, brake lines, hydraulic fluid specifications, and bleeding procedures. Suspension System: Front fork (telescopic) and rear shock absorber maintenance, adjustments, and rebuild procedures. Includes settings and specifications. Steering System: Handlebar, steering head bearings, and steering column maintenance and adjustment. Body Work: Fairing removal and installation, seat, fuel tank cover, and other body panels. Intake Exhaust: Airbox, intake runners, exhaust system removal, installation, and gasket replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), chain lubrication and adjustment, brake pad checks, fluid level checks. Periodic Checks Adjustments: Valve clearance checks and adjustment, spark plug replacement, steering head bearing adjustment, suspension sag adjustment. Troubleshooting: Advanced troubleshooting for common and uncommon issues, fault code interpretation (if applicable), diagnostic procedures. Engine Rebuild: Complete engine overhaul procedures, including piston, ring, cylinder, crankshaft, and valve train service. Electrical Diagnostics: Step-by-step diagnostics for electrical faults using wiring diagrams and multimeter readings. Component Replacement: Detailed instructions for replacing all major components of the motorcycle. Torque Specifications: Essential torque values for all critical fasteners and components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts. Content Type: Step-by-step instructions, detailed diagrams, illustrations, exploded views, and wiring schematics. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams. Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper Recommendation: Suggests printing on durable paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, 60-degree V-twin Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 128-130 hp (varies slightly by year and specific tuning) Torque: Approximately 98-100 Nm (72-74 lb-ft) (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), typically with dual injectors per cylinder and 48mm throttle bodies. Fuel Type: Unleaded gasoline, minimum 95 RON (91 AKI) Lubrication Oil Type: High-quality motorcycle-specific synthetic or semi-synthetic oil, SAE 10W-40 or 15W-50 (check manual for specific viscosity recommendations). Oil Capacity: Approximately 3.4 - 3.9 liters (3.6 - 4.1 US qt) with filter change. Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Hydraulically operated, wet multi-plate clutch Features Gear Ratios: Specific gear ratios are detailed in the manual, critical for performance tuning and diagnosis. Transmission Fluid Fluid Type: Motorcycle transmission oil or API GL-4/GL-5 gear oil with appropriate viscosity (check manual). Fluid Capacity: Approximately 0.8 - 1.0 liters (check manual for exact capacity). 📐 Dimensions Exterior Wheelbase: Approximately 1420 mm (55.9 inches) Weights Dry Weight: Approximately 180-185 kg (397-408 lbs) Wet Weight: Approximately 205-210 kg (452-463 lbs) (with all fluids) 🛡️ Safety Features Ratings Safety Features: ABS was an optional feature on some models and years;...
Aprilia Tuono 1000 2005-2011 Service Repair Workshop Manual
Generation
Generation Codes:
Second Generation (2006-2009) / Third Generation (2010-2011)
Codes
Chassis Codes:
RPV00 (for models up to 2005), RPV10 (for models 2006-2009), RPV11 (for models 2010-2011)
Engine Codes:
V990 (referring to the 60-degree V-twin engine)
👋 Introduction
Market Position
Positioning:
High-performance sport-naked motorcycle, known for its power and handling.
Competitive Analysis
Competitors:
Competed against other large-displacement naked sportbikes such as the Ducati Monster, Triumph Speed Triple, and Yamaha FZ1.
Key Features
Engine Type:
Powerful V-twin engine, offering strong torque and acceleration.
Handling:
Agile and precise handling characteristics derived from its RSV Mille sportbike roots.
Design:
Aggressive and distinctive styling, characteristic of Italian motorcycle design.
Manual Benefit
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving significant costs compared to dealership service. Provides deep understanding of the vehicle.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Regions Covered:
Global (applicable to all markets where these models were sold)
Page Count
Estimated Page Count:
Significant, typically hundreds of pages (exact count not provided, but implies comprehensive coverage)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Digital Compatibility:
PC, Mac, various mobile devices and e-readers (e.g., Kindle)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, and repair, including top-end and bottom-end components.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), fuel tank, lines, and filters.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation, and coolant specifications.
Transmission:
Gearbox disassembly, inspection, repair, clutch operation, and gear ratio information.
Drive Train:
Drive chain maintenance, adjustment, lubrication, and sprocket replacement procedures.
Front and rear brake caliper service, master cylinders, brake lines, hydraulic fluid specifications, and bleeding procedures.
Suspension System:
Front fork (telescopic) and rear shock absorber maintenance, adjustments, and rebuild procedures. Includes settings and specifications.
Steering System:
Handlebar, steering head bearings, and steering column maintenance and adjustment.
Body Work:
Fairing removal and installation, seat, fuel tank cover, and other body panels.
Intake Exhaust:
Airbox, intake runners, exhaust system removal, installation, and gasket replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), chain lubrication and adjustment, brake pad checks, fluid level checks.
Periodic Checks Adjustments:
Valve clearance checks and adjustment, spark plug replacement, steering head bearing adjustment, suspension sag adjustment.
Troubleshooting:
Advanced troubleshooting for common and uncommon issues, fault code interpretation (if applicable), diagnostic procedures.
Engine Rebuild:
Complete engine overhaul procedures, including piston, ring, cylinder, crankshaft, and valve train service.
Electrical Diagnostics:
Step-by-step diagnostics for electrical faults using wiring diagrams and multimeter readings.
Component Replacement:
Detailed instructions for replacing all major components of the motorcycle.
Torque Specifications:
Essential torque values for all critical fasteners and components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
Content Type:
Step-by-step instructions, detailed diagrams, illustrations, exploded views, and wiring schematics.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams.
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital (PDF) - no physical binding
Paper Type
Paper Recommendation:
Suggests printing on durable paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, 60-degree V-twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 128-130 hp (varies slightly by year and specific tuning)
Torque:
Approximately 98-100 Nm (72-74 lb-ft) (varies slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), typically with dual injectors per cylinder and 48mm throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 95 RON (91 AKI)
Lubrication
Oil Type:
High-quality motorcycle-specific synthetic or semi-synthetic oil, SAE 10W-40 or 15W-50 (check manual for specific viscosity recommendations).
Oil Capacity:
Approximately 3.4 - 3.9 liters (3.6 - 4.1 US qt) with filter change.
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Features
Gear Ratios:
Specific gear ratios are detailed in the manual, critical for performance tuning and diagnosis.
Transmission Fluid
Fluid Type:
Motorcycle transmission oil or API GL-4/GL-5 gear oil with appropriate viscosity (check manual).
Fluid Capacity:
Approximately 0.8 - 1.0 liters (check manual for exact capacity).
📐 Dimensions
Exterior
Wheelbase:
Approximately 1420 mm (55.9 inches)
Weights
Dry Weight:
Approximately 180-185 kg (397-408 lbs)
Wet Weight:
Approximately 205-210 kg (452-463 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Safety Features:
ABS was an optional feature on some models and years; manual will detail its operation and maintenance.
Active Features
Braking System:
High-performance braking system, typically with radial-mount calipers and large diameter discs.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination instrument cluster providing speed, RPM, fuel level, temperature, and trip data.
Driver Assistance
ABS Availability:
Optional on certain models and years, significantly enhancing braking safety.
Connectivity
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Manual provides diagnostic access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 6,000 miles (5,000 - 10,000 km) or annually, whichever comes first. Check manual for precise recommendations.
Valve Clearance Interval:
Generally around 10,000 - 12,000 miles (16,000 - 20,000 km). Critical to follow manual for engine health.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for exact specification).
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, and steering head bearings are common wear items.
Electrical Gremlins:
As with many European motorcycles of this era, occasional electrical gremlins may arise; the manual's detailed wiring diagrams are invaluable for diagnosis.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, known for producing high-performance motorcycles.
Model Evolution
Evolution:
The Tuono 1000 evolved from the RSV Mille sportbike, offering a more upright riding position and naked styling, gaining popularity for its blend of performance and street usability.
Production
Production Period:
The Tuono 1000 model line was produced through the 2000s and early 2010s, with significant updates during this period.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Tuono 1000 has been praised by motorcycle journalists for its exhilarating performance and engaging riding experience.
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