🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Model Code: ER650 (Varies by market and sub-model) Model Designation: Ninja 650R Codes Chassis Code: ER650A (for earlier models), ER650C (for later models) Engine Code: EX650A, EX650C (depending on region and specific model year) 👋 Introduction Market Position Segment: Entry-level to mid-range sportbike/naked bike (depending on fairing configuration) Target Audience: New riders, commuters, sportbike enthusiasts seeking a balance of performance and affordability. Competitive Analysis Key Competitors: Honda CBR500R, Suzuki SV650, Yamaha MT-07 (later model), Ninja 500R (previous generation). Key Features Engine Layout: Parallel-twin, liquid-cooled, DOHC, 8-valve Frame Type: Trellis frame Styling: Aggressive sportbike styling (Ninja 650R) or naked bike styling (ER-6n/ER-6f in some markets). 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Page Count: 400-500 Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, component testing, tuning, fuel injection system, ignition system, lubrication system, cooling system Transmission: Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication Chassis: Frame inspection, swingarm, suspension (front forks and rear shock), steering system Brakes: Front and rear brake system diagnosis, caliper servicing, master cylinder overhaul, hydraulic system bleeding, ABS components (if applicable) Electrical: Wiring diagrams, battery system, charging system, lighting, ignition system, starter motor, sensors, ECU diagnostics, instrument cluster Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control system (EVAP) Exhaust System: Exhaust pipe inspection, catalytic converter, muffler maintenance Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, body panel servicing Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid flush, coolant flush Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, suspension repairs, and electrical system fixes Disassembly And Assembly: Detailed instructions for dismantling and reassembling all parts of the motorcycle Torque Specifications: Precise torque values for all fasteners and critical components Wiring Diagrams: Comprehensive and easy-to-read electrical schematics for all circuits Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Typically includes searchable text for easy navigation and information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Estimated: Approx. 70-72 hp @ 8,000 rpm Torque Estimated: Approx. 47-48 lb-ft @ 7,000 rpm Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane (91 RON) Ignition Ignition System: Digital CDI with electronic advance Lubrication Lubrication System: Forced lubrication, wet sump Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Features Clutch: Wet, multi-disc, cable-actuated Final Drive: Sealed chain 📐 Dimensions Exterior Overall Length: Approx. 2,115 mm (83.3 in) Overall Width: Approx. 750 mm (29.5 in) Overall Height: Approx. 1,170 mm (46.1 in) Wheelbase: Approx. 1,410 mm (55.5 in) Ground Clearance: Approx. 130 mm (5.1 in) Weights Dry Weight: Approx. 174 kg (383.6 lbs) Curb Weight: Approx. 197 kg (434.3 lbs) Fuel Tank Capacity: 17 Liters (4.5 US gal) 🛡️ Safety Features Ratings Safety Certification: Compliance with national and international safety standards for motorcycles. Active Features Braking System: Dual semi-floating 300mm petal discs with dual-piston calipers (front), Single 220mm petal disc with dual-piston caliper (rear). ABS was an optional feature on some models. Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: High-tensile steel trellis frame designed for rigidity and optimal mass centralization. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, indicator lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on select models. Connectivity ECU: Engine Control Unit (ECU) manages fuel injection and ignition timing. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months Oil Filter Replacement Interval: Every 3,750 miles (6,000 km) or 6 months (concurrent with oil change) Air Filter Cleaning Interval: Every 7,500 miles (12,000 km) Spark Plug Replacement Interval: Every 7,500 miles (12,000 km) Coolant Flush Interval: Every 15,000 miles (24,000 km) or 2 years Brake Fluid Flush Interval: Every 2 years (regardless of mileage) Chain Maintenance: Lubricate and adjust every 500-600 miles (800-1000 km) Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher, JASO MA certified Engine Oil Capacity: 3.2 Liters (3.4 US qt) without filter change; 3.4 Liters (3.6 US qt) with filter change Coolant...