Peugeot 107 1.0i MMT 2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 107 Year: 2005 Engine Variant: 1.0i MMT Codes Engine Code: This manual likely covers the 1KR-FE engine family, common in this era for Toyota/Peugeot/Citroën collaborations. Generation Model Generation: First Generation (2005-2014) 👋 Introduction Market Position Segment: A-segment (city car), known for its compact size, fuel efficiency, and affordability. Competitive Analysis Competitors: Competes with other city cars such as the Toyota Aygo, Citroën C1, Fiat 500, Hyundai i10, and Kia Picanto of the same era. Key Features Defining Characteristics: Designed as a cost-effective and practical urban mobility solution, often a joint venture with Toyota (sharing platform with Aygo and C1). Manual Value Proposition Target Audience: Professional technicians and DIY mechanics seeking comprehensive repair and maintenance information. Benefits: Empowers owners to make informed decisions about maintenance and repairs, enabling self-sufficiency. 📋 Manual Details Coverage Areas Coverage: Complete official full factory service repair manual covering all styles and procedures for the Peugeot 107 1.0i MMT 2005. Page Count Page Count: Hundreds of pages (actual count not specified, but described as comprehensive). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, repair, and overhaul of the 1.0i engine, including fuel injection, ignition, emissions control. Powertrain: MMT (Multi-Mode Manual Transmission) operation, diagnostics, repair, clutch actuator, gear selection, and electronic control unit. Chassis And Suspension: Front and rear suspension systems, steering system, wheel alignment specifications. Braking System: Hydraulic system, ABS (if equipped), brake pad and disc replacement, bleeding procedures. Electrical System: Wiring diagrams, component locations, diagnostic procedures for all electrical circuits, lighting, instruments, and power distribution. Bodywork And Interior: Body panel removal and installation, interior trim, seats, airbags (if applicable), heating, ventilation, and air conditioning (HVAC). Diagnostic Troubleshooting: Systematic diagnostic approach, fault code interpretation, and step-by-step troubleshooting guides. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components. Disassembly Assembly: Comprehensive instructions for the disassembly and reassembly of all vehicle systems and components. Cleaning And Reinstalling: Specific guidance on cleaning components and proper reinstallation techniques. Troubleshooting: In-depth troubleshooting charts and guides for common and complex issues. Technical Depth Depth: Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full printable; allows for printing in its entirety or specific pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Accessibility Zoom Functionality: Yes (Zoom IN/OUT for detailed views). Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 12-valve, DOHC Displacement: 998 cc (1.0 Liter) Performance Horsepower: Approximately 68 PS (67 bhp; 50 kW) at 6000 rpm (typical for this engine). Torque: Approximately 93 Nm (69 lb-ft) at 3600 rpm (typical for this engine). Fuel System Injection Type: Electronic Fuel Injection (Multi-point or Sequential) Cooling System Type: Water-cooled, pressurized system. Emission Control Standard: Euro 4 compliant (typical for 2005 models). 🔧 Transmission Standard Type: MMT (Multi-Mode Manual Transmission), essentially an automated manual gearbox. Optional Type: Manual 5-speed transmission was also typically available as an alternative. Features Operation: Automatic and sequential shifting modes, clutch actuation handled by an electro-hydraulic system. Fluid Specifications Fluid Type: Specific MMT fluid (often a proprietary hydraulic fluid), consult manual for exact specification and capacity. 📐 Dimensions Exterior Length: Approx. 3430 mm (135.0 in) Width: Approx. 1630 mm (64.2 in) Height: Approx. 1465 mm (57.7 in) Weights Curb Weight: Approx. 790-800 kg (1742-1764 lbs), depending on specification. Gross Vehicle Weight: Typically around 1200 kg (2646 lbs). 🛡️ Safety Features Ratings Euro Ncap Score: 4 stars for adult occupant protection (for the Aygo/C1/107 platform, specific year testing varies). Active Features ABS: Available as an option on some models. Brake Assist: Likely incorporated with ABS if fitted. Passive Features Airbags: Driver and passenger airbags standard; side airbags often optional. Seatbelts: Pre-tensioner and force limiter seatbelts for front occupants. Construction Body Structure: Designed with crumple zones and a reinforced passenger safety cell. 💡 Technology Features Infotainment Audio System: Typically a basic radio/CD player with optional MP3 compatibility. Manual covers audio system diagnostics and speaker replacement. Driver Assistance Parking Sensors: Optional on some higher trims or later models. Connectivity Usb Aux: Rare for early 2005 models; typically aftermarket additions. 🔧 Maintenance Service Intervals Oil Change: Typically every 15,000 km (9,320 miles) or 12 months, whichever comes first. Air Filter Replacement: Usually at 30,000 km (18,640 miles) or 24 months. Spark Plug Replacement: Approximately 60,000 km (37,280 miles) or 48 months. Fluid Specifications Engine Oil Grade: Typically 0W-20 or 5W-30 synthetic oil, meeting API SN or ACEA C2 specifications. Exact specification in manual is critical. Coolant Type: Long-life...
Detailed step-by-step repair procedures for all major mechanical and electrical components.
Disassembly Assembly:
Comprehensive instructions for the disassembly and reassembly of all vehicle systems and components.
Cleaning And Reinstalling:
Specific guidance on cleaning components and proper reinstallation techniques.
Troubleshooting:
In-depth troubleshooting charts and guides for common and complex issues.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full printable; allows for printing in its entirety or specific pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Accessibility
Zoom Functionality:
Yes (Zoom IN/OUT for detailed views).
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 12-valve, DOHC
Displacement:
998 cc (1.0 Liter)
Performance
Horsepower:
Approximately 68 PS (67 bhp; 50 kW) at 6000 rpm (typical for this engine).
Torque:
Approximately 93 Nm (69 lb-ft) at 3600 rpm (typical for this engine).
Fuel System
Injection Type:
Electronic Fuel Injection (Multi-point or Sequential)
Cooling System
Type:
Water-cooled, pressurized system.
Emission Control
Standard:
Euro 4 compliant (typical for 2005 models).
🔧 Transmission
Standard
Type:
MMT (Multi-Mode Manual Transmission), essentially an automated manual gearbox.
Optional
Type:
Manual 5-speed transmission was also typically available as an alternative.
Features
Operation:
Automatic and sequential shifting modes, clutch actuation handled by an electro-hydraulic system.
Fluid Specifications
Fluid Type:
Specific MMT fluid (often a proprietary hydraulic fluid), consult manual for exact specification and capacity.
📐 Dimensions
Exterior
Length:
Approx. 3430 mm (135.0 in)
Width:
Approx. 1630 mm (64.2 in)
Height:
Approx. 1465 mm (57.7 in)
Weights
Curb Weight:
Approx. 790-800 kg (1742-1764 lbs), depending on specification.
Gross Vehicle Weight:
Typically around 1200 kg (2646 lbs).
🛡️ Safety Features
Ratings
Euro Ncap Score:
4 stars for adult occupant protection (for the Aygo/C1/107 platform, specific year testing varies).
Active Features
ABS:
Available as an option on some models.
Brake Assist:
Likely incorporated with ABS if fitted.
Passive Features
Airbags:
Driver and passenger airbags standard; side airbags often optional.
Seatbelts:
Pre-tensioner and force limiter seatbelts for front occupants.
Construction
Body Structure:
Designed with crumple zones and a reinforced passenger safety cell.
💡 Technology Features
Infotainment
Audio System:
Typically a basic radio/CD player with optional MP3 compatibility. Manual covers audio system diagnostics and speaker replacement.
Driver Assistance
Parking Sensors:
Optional on some higher trims or later models.
Connectivity
Usb Aux:
Rare for early 2005 models; typically aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 15,000 km (9,320 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Usually at 30,000 km (18,640 miles) or 24 months.
Spark Plug Replacement:
Approximately 60,000 km (37,280 miles) or 48 months.
Fluid Specifications
Engine Oil Grade:
Typically 0W-20 or 5W-30 synthetic oil, meeting API SN or ACEA C2 specifications. Exact specification in manual is critical.
Coolant Type:
Long-life antifreeze coolant (typically ethylene glycol based), often pink or orange in color.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Clutch Actuator Mmt:
The MMT system's clutch actuator can sometimes develop issues, leading to rough shifting or failure to engage gears. The manual covers calibration and repair.
Engine Performance:
Occasional reports of minor performance issues due to carbon buildup in small engines; routine maintenance is key.
Exhaust System:
Like any vehicle, exhaust system components can degrade over time. The manual would cover diagnostics and replacement.
Fluid Capacities
Engine Oil Capacity:
Approximately 3.5 - 3.7 liters (with filter).
Coolant Capacity:
Approximately 4.5 - 5.0 liters.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot, a historic French automobile manufacturer with a long tradition of producing small, economical cars.
Model Evolution
Platform Sharing:
Part of the B0 platform project, a collaboration between PSA Peugeot Citroën and Toyota, leading to the Peugeot 107, Citroën C1, and Toyota Aygo.
While not a specific award winner, the Peugeot 107 platform (along with Aygo and C1) was recognized for its innovation in city car design and efficiency.
Ratings
Reliability Surveys:
Generally considered reliable for its class, particularly the mechanical components shared with Toyota. The manual is essential for maintaining this reliability.
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