2005 SsangYong Rodius/Stavic Factory Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rodius / Stavic Year: 2005 Engine: M162 Engine Codes Manual Product Code: M162 👋 Introduction Market Position Vehicle Segment: Full-size MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals requiring large passenger and cargo capacity. Competitive Analysis Key Competitors 2005: Chevrolet Uplander, Chrysler Pacifica, Ford Freestar, Honda Odyssey, Kia Sedona, Toyota Sienna. Key Features Body Style: Body-on-frame SUV platform adapted for MPV, offering robust construction and potential for larger interiors. Unique, polarizing styling. Seating Capacity: Typically offered in 7 or 9-seater configurations, maximizing passenger transport. Engine Offerings: Focus on diesel engines historically for SsangYong, but this manual specifies the M162 petrol engine, indicating a specific market variant. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (automatic), drivetrain, steering, suspension, brakes, body electrical, HVAC, chassis, interior, exterior, diagnostics, troubleshooting. Page Count Estimated Page Count: Over 1500 (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly procedures for engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system. Engine Management: Component identification, system operation, diagnostic procedures for sensors, actuators, ECU, ignition system, emission control systems, fuel injection system. Fuel System: Service procedures for fuel pump, fuel filter, fuel injectors, fuel rail, evaporative emission control system. Cooling System: Radiator, water pump, thermostat, cooling fan, heater core, coolant flow, troubleshooting coolant leaks, flushing procedures. Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors, emissions control. Transmission Automatic: Operation, component identification, overhaul procedures, torque converter, valve body, hydraulic system, solenoids, transmission fluid service and capacity. Drivetrain: Driveshaft, differential, axle shafts, wheel bearings, U-joints, service and lubrication. Steering: Power steering pump, steering rack/gearbox, steering column, tie rods, steering linkage, fluid specifications, bleeding procedures. Suspension: Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), alignment specifications, wheel balancing. Brakes: Disc brake system (calipers, pads, rotors), drum brake system (if applicable), parking brake, hydraulic system (master cylinder, lines, ABS), brake fluid type and bleeding procedures. Body Electrical: Wiring diagrams, fuse box layouts, lighting systems, power windows, door locks, mirrors, wipers, horn, starter, alternator, battery, charging system. HVAC: Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, climate control module, blower motor, cabin filter. Chassis: Frame, subframes, body mounting, jacking and lifting points. Interior: Seat removal/installation, dashboard removal, trim panel service, airbag system safety precautions. Exterior: Bumpers, fenders, hood, tailgate, doors, glass replacement, seals, trim. Diagnostics: OBD-II diagnostic trouble codes (DTCs), diagnostic scan tool procedures, symptom-based troubleshooting charts. Troubleshooting: Systematic troubleshooting guides for common and uncommon vehicle issues, fault finding techniques. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Repair Procedures: Step-by-step instructions for repairing or replacing virtually all components of the vehicle. Diagnostic Procedures: Detailed steps for diagnosing faults using diagnostic tools and visual inspections. Disassembly Reassembly: Comprehensive guides for dismantling and reassembling major vehicle assemblies for repair. Electrical Troubleshooting: Use of wiring diagrams, testing circuits, locating shorts and opens. Torque Specifications: Essential torque values for all critical fasteners to ensure proper assembly and prevent damage. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Technical Depth Depth Of Coverage: Factory-level detail, covering routine maintenance to complete engine and transmission overhauls, and advanced diagnostics. Diagnostic Tool Usage: Guidance on interpreting diagnostic codes and using specific tools for SsangYong vehicles of this era. Special Tools: Identification and usage of any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Searchable text content within the PDF for quick information retrieval. Printability: Printable pages allowing for physical reference. Resolution: High resolution scans ensuring clarity of diagrams and text. Print Quality Print Quality: N/A (Digital download, quality depends on user's printer) Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Code: M162 Engine Type: Inline 6-cylinder, Petrol Displacement: 3.2 Liters (3199 cc) Bore X Stroke: 89.9 mm x 84.0 mm (approximate, based on M162 family) Compression Ratio: 9.5:1 (typical for M162) Performance Horsepower: Approx. 220-225 PS (162-165 kW) at 6000 rpm (estimate based on M162 in similar applications) Torque: Approx. 300-310 Nm (221-229 lb-ft) at 3200 rpm (estimate based on M162 in similar applications) Redline: Approx. 6500 rpm (typical for this engine family) Fuel System Fuel Type: Unleaded Petrol (Octane rating recommendation typically 91 or higher) Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Fuel Pump Pressure: Approx. 3.5 - 4.5 bar (50 - 65 psi) (typical EFI system) Lubrication Oil Capacity: Approx. 7.0 - 7.5 Liters (with filter change) Recommended Oil Viscosity: SAE...

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Mots clés: 2005 Car Rodius Ssangyong Stavic

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rodius / Stavic

Year:

Engine:

M162 Engine

Codes

Manual Product Code:

👋 Introduction

Market Position

Vehicle Segment:

Full-size MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, individuals requiring large passenger and cargo capacity.

Competitive Analysis

Key Competitors 2005:

Chevrolet Uplander, Chrysler Pacifica, Ford Freestar, Honda Odyssey, Kia Sedona, Toyota Sienna.

Key Features

Body Style:

Body-on-frame SUV platform adapted for MPV, offering robust construction and potential for larger interiors. Unique, polarizing styling.

Seating Capacity:

Typically offered in 7 or 9-seater configurations, maximizing passenger transport.

Engine Offerings:

Focus on diesel engines historically for SsangYong, but this manual specifies the M162 petrol engine, indicating a specific market variant.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (automatic), drivetrain, steering, suspension, brakes, body electrical, HVAC, chassis, interior, exterior, diagnostics, troubleshooting.

Page Count

Estimated Page Count:

Over 1500 (typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly procedures for engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system.

Engine Management:

Component identification, system operation, diagnostic procedures for sensors, actuators, ECU, ignition system, emission control systems, fuel injection system.

Fuel System:

Service procedures for fuel pump, fuel filter, fuel injectors, fuel rail, evaporative emission control system.

Cooling System:

Radiator, water pump, thermostat, cooling fan, heater core, coolant flow, troubleshooting coolant leaks, flushing procedures.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors, emissions control.

Transmission Automatic:

Operation, component identification, overhaul procedures, torque converter, valve body, hydraulic system, solenoids, transmission fluid service and capacity.

Drivetrain:

Driveshaft, differential, axle shafts, wheel bearings, U-joints, service and lubrication.

Steering:

Power steering pump, steering rack/gearbox, steering column, tie rods, steering linkage, fluid specifications, bleeding procedures.

Suspension:

Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), alignment specifications, wheel balancing.

Brakes:

Disc brake system (calipers, pads, rotors), drum brake system (if applicable), parking brake, hydraulic system (master cylinder, lines, ABS), brake fluid type and bleeding procedures.

Body Electrical:

Wiring diagrams, fuse box layouts, lighting systems, power windows, door locks, mirrors, wipers, horn, starter, alternator, battery, charging system.

HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, climate control module, blower motor, cabin filter.

Chassis:

Frame, subframes, body mounting, jacking and lifting points.

Interior:

Seat removal/installation, dashboard removal, trim panel service, airbag system safety precautions.

Exterior:

Bumpers, fenders, hood, tailgate, doors, glass replacement, seals, trim.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), diagnostic scan tool procedures, symptom-based troubleshooting charts.

Troubleshooting:

Systematic troubleshooting guides for common and uncommon vehicle issues, fault finding techniques.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Repair Procedures:

Step-by-step instructions for repairing or replacing virtually all components of the vehicle.

Diagnostic Procedures:

Detailed steps for diagnosing faults using diagnostic tools and visual inspections.

Disassembly Reassembly:

Comprehensive guides for dismantling and reassembling major vehicle assemblies for repair.

Electrical Troubleshooting:

Use of wiring diagrams, testing circuits, locating shorts and opens.

Torque Specifications:

Essential torque values for all critical fasteners to ensure proper assembly and prevent damage.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Technical Depth

Depth Of Coverage:

Factory-level detail, covering routine maintenance to complete engine and transmission overhauls, and advanced diagnostics.

Diagnostic Tool Usage:

Guidance on interpreting diagnostic codes and using specific tools for SsangYong vehicles of this era.

Special Tools:

Identification and usage of any specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Searchability:

Searchable text content within the PDF for quick information retrieval.

Printability:

Printable pages allowing for physical reference.

Resolution:

High resolution scans ensuring clarity of diagrams and text.

Print Quality

Print Quality:

N/A (Digital download, quality depends on user's printer)

Binding Type

Binding Type:

N/A (Digital download)

Paper Type

Paper Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

Inline 6-cylinder, Petrol

Displacement:

3.2 Liters (3199 cc)

Bore X Stroke:

89.9 mm x 84.0 mm (approximate, based on M162 family)

Compression Ratio:

9.5:1 (typical for M162)

Performance

Horsepower:

Approx. 220-225 PS (162-165 kW) at 6000 rpm (estimate based on M162 in similar applications)

Torque:

Approx. 300-310 Nm (221-229 lb-ft) at 3200 rpm (estimate based on M162 in similar applications)

Redline:

Approx. 6500 rpm (typical for this engine family)

Fuel System

Fuel Type:

Unleaded Petrol (Octane rating recommendation typically 91 or higher)

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI)

Fuel Pump Pressure:

Approx. 3.5 - 4.5 bar (50 - 65 psi) (typical EFI system)

Lubrication

Oil Capacity:

Approx. 7.0 - 7.5 Liters (with filter change)

Recommended Oil Viscosity:

SAE 5W-30 or 5W-40 API SN/SM or equivalent (check manual for exact specification)

Cooling

Coolant Capacity:

Approx. 9.0 - 10.0 Liters (including heater core)

Coolant Type:

Ethylene glycol based, long-life coolant (e.g., G12 or equivalent, typically 50/50 mix with distilled water)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic Transmission

Optional

Optional Transmission:

Not typically offered for this engine/model combination, primarily automatic.

Features

Transmission Control:

Electronic control unit (ECU) for shifting strategy and diagnostics.

Transmission Fluid Capacity:

Approx. 7.0 - 8.0 Liters (for complete fluid change, pan drop + torque converter refill)

Transmission Fluid Type:

Dexron III or equivalent ATF (Automatic Transmission Fluid) (Confirm specific SsangYong specification)

📐 Dimensions

Exterior

Length:

Approx. 4735 mm (186.4 inches)

Width:

Approx. 1805 mm (71.1 inches)

Height:

Approx. 1730 mm (68.1 inches)

Wheelbase:

Approx. 2760 mm (108.7 inches)

Ground Clearance:

Approx. 180-190 mm (7.1 - 7.5 inches) (estimate)

Interior

Passenger Volume:

High, offering spacious cabin for up to 9 occupants.

Cargo

Cargo Volume Rear Seats Up:

Moderate to high, depending on seating configuration.

Cargo Volume Rear Seats Folded:

Very High, extensive flat cargo area available.

Weights

Curb Weight:

Approx. 1900 - 2100 kg (4189 - 4630 lbs) (depending on trim and configuration)

Gross Vehicle Weight Rating Gvwr:

Approx. 2700 kg (5952 lbs) (estimate)

Towing Capacity:

Variable, typically around 1500-2000 kg (3300-4400 lbs) (verify specific rating for the market)

🛡️ Safety Features

Ratings

Crash Test Results:

Limited public data for 2005 models; likely would have met regional safety standards of the time. Manual will detail safety systems.

Active Features

Antilock Braking System ABS:

Standard on most models for enhanced braking control.

Electronic Brakeforce Distribution Ebd:

Often paired with ABS for optimized braking force distribution.

Traction Control System TCS:

May be available on higher trims for improved stability.

Passive Features

Airbags:

Front airbags for driver and passenger are standard. Side airbags may be optional.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point or 2-point for rear occupants.

Child Seat Anchors:

ISOFIX or LATCH system for securing child safety seats.

Body Structure:

Reinforced body structure, crumple zones designed to absorb impact energy.

💡 Technology Features

Infotainment

Audio System:

Typically featured a radio/cassette player or CD player with AM/FM tuner, and speaker system. Aux input or USB may not be standard.

Navigation:

Optional factory-installed navigation system may have been available on higher trim levels, typically with a touch screen interface.

Driver Assistance

Parking Sensors:

Rear parking sensors may have been an option on certain models.

Cruise Control:

Standard or optional depending on trim level, providing enhanced long-distance driving comfort.

Connectivity

Phone Connectivity:

Bluetooth for hands-free calling likely not standard on 2005 models. May require aftermarket installation.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 7,500 - 10,000 km or 6-12 months, whichever comes first (check manual for exact interval based on driving conditions).

Air Filter:

Inspect every 15,000 km, replace as needed or at 30,000 km.

Cabin Air Filter:

Replace every 15,000 - 20,000 km or annually.

Spark Plugs:

Replace every 60,000 - 100,000 km (depending on spark plug type specified).

Transmission Fluid And Filter:

Replace every 60,000 - 80,000 km. Filter replacement recommended concurrently.

Coolant Flush:

Replace coolant every 40,000 - 50,000 km or 2-3 years.

Brake Fluid:

Replace every 2-3 years or 40,000 km.

Fluid Specifications

Engine Oil Spec:

Refer to engine_specs section for viscosity and API rating.

Transmission Fluid Spec:

Refer to transmission section for type (ATF).

Brake Fluid Spec:

DOT 3 or DOT 4 (check manual for specific requirement).

Power Steering Fluid Spec:

ATF Dexron II/III or specific power steering fluid (check manual).

Coolant Spec:

Refer to engine_specs section for type and mixture.

Known Issues

Common Issues General:

Potential for electrical gremlins, rust on the body (especially in certain climates), suspension component wear due to vehicle weight and use. M162 engine is generally robust but requires timely maintenance.

Specific Issues M162:

Ignition coil failure, oil leaks from valve cover gaskets or oil pan, potential for thermostat housing leaks. Proper coolant level and quality is crucial for longevity.

Transmission Issues:

Occasional harsh shifting or delayed engagement, often related to low fluid levels or worn transmission fluid, or potential issues with solenoids if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Ssangyong History:

SsangYong Motor Company, South Korean manufacturer with a history of producing SUVs and commercial vehicles, often utilizing Mercedes-Benz technology in earlier models. Known for robust, often unconventional designs.

Model Evolution

Rodius Stavic Launch:

Introduced in 2004 as a successor to the Istana. The Rodius (internationally) and Stavic (in some markets) aimed to provide a spacious and versatile MPV. The styling was particularly distinctive and polarizing.

2005 Model Year:

Represents an early production year for the Rodius/Stavic, featuring the M162 engine as a key powertrain option alongside common diesel variants.

Production

Manufacturing Location:

South Korea

Production Years:

2004 - 2012 (First Generation)

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Rodius/Stavic did not achieve significant widespread critical acclaim or awards, often cited for its polarizing design rather than design excellence.

Ratings

Consumer Ratings:

User reviews often highlight its spaciousness and practicality, but frequently criticize the styling and sometimes the reliability compared to more established Japanese competitors.

Certifications

Emissions Certifications:

Compliant with emissions standards applicable in its primary markets at the time of manufacture.