Aprilia RS125 RS 125 2006 06 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Codes Product Code: Likely internal sales code, not explicitly provided in product name 👋 Introduction Market Position Market Segment: Lightweight sport motorcycle, popular for track days, commuting, and entry-level performance riding. Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125 (depending on market availability and specific model year comparisons). Key Features Model Attributes: Aggressive styling, potent 2-stroke engine (pre-2011 models generally), capable chassis, race-derived technology. Manual Value Proposition Benefit To Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs themselves, saving costs and increasing understanding of their motorcycle. 📋 Manual Details Coverage Areas Covered Years: 2006 onwards (primary focus), with reference to 1992-2005 models Page Count Page Count: Not explicitly provided, but typical for comprehensive workshop manuals (estimate 300-600+ pages) Manual Type Manual Type: Service Repair Workshop Manual Language Language: Likely English, common for international service manuals. May contain multi-language sections. Format Format: Digital (likely PDF), keyword searchable 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery (carburetor/injection depending on sub-model), ignition, exhaust. Transmission Systems: Gearbox inspection, repair, clutch operation, final drive (chain and sprockets). Chassis Systems: Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheel bearings. Braking Systems: Hydraulic brake systems (front and rear calipers, master cylinders, lines, brake fluid replacement), brake pad and disc service. Electrical Systems: Wiring diagrams, lighting system, battery, charging system (stator, regulator/rectifier), starter motor, ignition switch, fuses, sensors. Fuel System: Carburetor identification (e.g., Dell'Orto PHBH/VHSA depending on year/variant), fuel tank, fuel lines, fuel filter. Cooling System: Radiator, hoses, coolant, water pump, thermostat. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank mounting, other body components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment and lubrication, tire pressure checks, brake fluid checks. Troubleshooting: Diagnostic procedures for common faults, electrical system diagnostics, engine performance issues, starting problems. Component Repair: Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components. Technical Specifications: Torque values, clearances, fluid capacities, electrical resistance values, engine timing settings. Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis and repair of the electrical system. Technical Depth Depth: Comprehensive. Covers from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Keyword searchable, allowing quick access to specific information. Print Quality Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, liquid-cooled (For the 2006 model, typically Rotax 122 or similar variants, known for performance in this class). Note: Later models may feature 4-stroke engines. Displacement: 124.8 cc (approximately) Bore X Stroke: Typically around 54 mm x 54.5 mm (specifics may vary slightly by sub-model) Compression Ratio: Typically around 12.0:1 to 13.5:1 (specifics vary) Valve Train: Reed valve induction, typically with an exhaust powervalve system (A.E.S. - Aprilia Exhaust System) for optimized torque across the rev range. Performance Horsepower: Around 30-34 HP (15 kW for L-Class restricted models in some markets, higher for unrestricted variants). Specific figures should be confirmed in the manual. Torque: Approximately 20-22 Nm (specifics vary) Fuel System Carburetor: Typically a Dell'Orto PHBH 28 or VHSA 28 carburetor (specific model and jetting crucial for performance and emissions). Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating is critical for 2-stroke engines). Oil Mixture: Requires a 2-stroke pre-mix or oil injection system. Manual will specify correct oil type and mixing ratio/reservoir refill. Cooling System Cooling Medium: Liquid cooling 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox Optional Optional Transmissions: N/A (Standard configuration) Features Clutch Type: Wet, multi-plate clutch Final Drive: Chain drive Gear Ratios: Specific gear ratios will be detailed in the manual, crucial for performance tuning and maintenance. Fluid Specification Gearbox Oil Type: Typically SAE 75W/90 or SAE 10W/30 transmission oil, conforming to API GL-3 or GL-4 specifications. Manual will specify exact type and quantity. 📐 Dimensions Exterior Length: Approx. 1945 mm (specifics vary by minor bodywork changes) Width: Approx. 720 mm (at handlebars) Height: Approx. 1125 mm (at handlebars) Wheelbase: Approx. 1345 mm Weights Dry Weight: Approx. 131 kg (specifics vary based on options and fluids) Wet Weight: Approx. 140 kg (fully fueled, fluids, etc.) Maximum Load: Not typically specified for this class of sportbike, but generally for rider and minimal luggage. Capacities Fuel Tank Capacity: Approx. 11.8 Liters Oil Tank Capacity: Approx. 1.5 Liters (for 2-stroke oil injection system) Coolant Capacity: Approx. 0.8 Liters 🛡️ Safety Features Ratings Safety Certifications: CE marking (for European markets), conformity to relevant vehicle safety standards. Active Features Braking System: Hydraulic disc brakes front and rear. Front: 2-piston caliper, 320mm disc. Rear: 1-piston caliper,...
Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs themselves, saving costs and increasing understanding of their motorcycle.
📋 Manual Details
Coverage Areas
Covered Years:
2006 onwards (primary focus), with reference to 1992-2005 models
Page Count
Page Count:
Not explicitly provided, but typical for comprehensive workshop manuals (estimate 300-600+ pages)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
Likely English, common for international service manuals. May contain multi-language sections.
Comprehensive electrical schematics for easy diagnosis and repair of the electrical system.
Technical Depth
Depth:
Comprehensive. Covers from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Keyword searchable, allowing quick access to specific information.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 2-stroke, liquid-cooled (For the 2006 model, typically Rotax 122 or similar variants, known for performance in this class). Note: Later models may feature 4-stroke engines.
Displacement:
124.8 cc (approximately)
Bore X Stroke:
Typically around 54 mm x 54.5 mm (specifics may vary slightly by sub-model)
Compression Ratio:
Typically around 12.0:1 to 13.5:1 (specifics vary)
Valve Train:
Reed valve induction, typically with an exhaust powervalve system (A.E.S. - Aprilia Exhaust System) for optimized torque across the rev range.
Performance
Horsepower:
Around 30-34 HP (15 kW for L-Class restricted models in some markets, higher for unrestricted variants). Specific figures should be confirmed in the manual.
Torque:
Approximately 20-22 Nm (specifics vary)
Fuel System
Carburetor:
Typically a Dell'Orto PHBH 28 or VHSA 28 carburetor (specific model and jetting crucial for performance and emissions).
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating is critical for 2-stroke engines).
Oil Mixture:
Requires a 2-stroke pre-mix or oil injection system. Manual will specify correct oil type and mixing ratio/reservoir refill.
Cooling System
Cooling Medium:
Liquid cooling
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox
Optional
Optional Transmissions:
N/A (Standard configuration)
Features
Clutch Type:
Wet, multi-plate clutch
Final Drive:
Chain drive
Gear Ratios:
Specific gear ratios will be detailed in the manual, crucial for performance tuning and maintenance.
Fluid Specification
Gearbox Oil Type:
Typically SAE 75W/90 or SAE 10W/30 transmission oil, conforming to API GL-3 or GL-4 specifications. Manual will specify exact type and quantity.
📐 Dimensions
Exterior
Length:
Approx. 1945 mm (specifics vary by minor bodywork changes)
Width:
Approx. 720 mm (at handlebars)
Height:
Approx. 1125 mm (at handlebars)
Wheelbase:
Approx. 1345 mm
Weights
Dry Weight:
Approx. 131 kg (specifics vary based on options and fluids)
Wet Weight:
Approx. 140 kg (fully fueled, fluids, etc.)
Maximum Load:
Not typically specified for this class of sportbike, but generally for rider and minimal luggage.
CE marking (for European markets), conformity to relevant vehicle safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front: 2-piston caliper, 320mm disc. Rear: 1-piston caliper, 220mm disc (typical configuration).
Tires:
Sport-oriented radial tires. Front: 110/70-17, Rear: 150/60-17 (common sizes, specific brands and models may vary).
Passive Features
Lighting:
Halogen headlight, LED tail light, standard turn signals.
Chassis Design:
Dual beam aluminum alloy frame provides rigidity and stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Minimal technology focus on this model)
Driver Assistance
Driver Assistance Systems:
N/A (No electronic rider aids on this model)
Instrumentation
Instrument Cluster:
Analog tachometer, speedometer, fuel gauge, odometer, trip meter, coolant temperature warning light, neutral indicator, turn signal indicators.
Engine Management
ECU Features:
Basic CDI (Capacitor Discharge Ignition) system, with powervalve control unit. Manual will detail ignition timing and powervalve operation parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually, depending on usage. Manual will provide precise intervals.
Spark Plug Replacement:
Typically every 6,000-8,000 km. Manual will specify plug type and gap.
Chain Maintenance:
Lubrication and adjustment every 500-1000 km, or as needed based on wear.
Brake Fluid Flush:
Every 2 years or as recommended by the manufacturer.
Coolant Replacement:
Every 2-3 years or as specified in the manual.
Fluid Specifications
Engine Oil Type 2T:
High-quality synthetic 2-stroke oil, specifically formulated for liquid-cooled, high-performance engines (e.g., Motul 710 2T, Castrol TTS). Manual will list approved types.
Coolant Type:
Ethylene glycol-based coolant, mixed with distilled water (typically 50/50 ratio). Manual will specify type and protection level.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Manual will specify the exact requirement.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, spark plugs, exhaust powervalve (carbon buildup and sticky operation), carburetor jetting sensitivity.
Performance Tuning Considerations:
Correct carburetor jetting, exhaust system tuning, and powervalve operation are critical for optimal performance and longevity of the 2-stroke engine. The manual will be invaluable for these adjustments.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller displacement classes and off-road racing, known for innovative designs and performance-oriented machines.
Model Evolution
Rs125 Development:
The RS125 has been a flagship model for Aprilia in the 125cc sportbike category for decades, evolving from earlier designs to incorporate advanced chassis and engine technologies. The 2006 model represents a refinement of a long-standing, successful platform. Significant changes occurred in later years with the introduction of 4-stroke engines and updated styling.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2006 model year might be hard to pinpoint, the Aprilia RS125 has consistently been lauded for its handling, performance (for its class), and aggressive styling, often winning group tests and accolades within the lightweight sportbike segment.
Ratings
Ownership Reviews:
Generally positive, praised for its exciting 2-stroke character, sharp handling, and track-day capability. Common criticisms can include the demanding nature of 2-stroke maintenance and fuel consumption.
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