🏷️ Basic Information Identification Make: Mercury Model: Milan Model Years Covered: 2006, 2007, 2008, 2009 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Ford Fusion. Key Features Value Proposition: Offers a stylish and comfortable American alternative with European-influenced styling and driving dynamics, shared underpinnings with Mazda6. 📋 Manual Details Coverage Areas Comprehensive Coverage: All service and repair procedures, A-Z Models Covered: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine electrical, fuel system, cooling system, lubrication system, emissions control. Transmission: Automatic transmission (AX4N/4F50N, 6F35), manual transmission (M5OD-R1), clutch, drive axles, transfer case (if applicable). Brakes: Front and rear disc brakes, ABS, EBD, parking brake, hydraulic system. Suspension: Front and rear suspension, steering system, power steering, wheel alignment. Electrical: Battery, charging system, starting system, lighting, ignition system, body control module (BCM), comfort and convenience systems, audio systems, instrument cluster. Body: Body structure, exterior panels, doors, glass, interior trim, climate control (HVAC), safety restraints (airbags, seatbelts). Chassis: Frame, body mounts, exhaust system, fuel tank and lines, cooling system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, battery maintenance. Repair Procedures: Engine component replacement (e.g., alternator, starter, water pump), transmission repair, brake pad/rotor replacement, suspension component replacement, electrical component diagnosis and replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system troubleshooting charts. Special Procedures: Timing belt/chain replacement, engine rebuild procedures, transmission overhaul, airbag system servicing, AC system servicing. Diagnosis Techniques: Diagnostic trouble code (DTC) lookup and interpretation, symptom-based troubleshooting guides, wiring diagrams for electrical systems. Technical Depth Depth: Comprehensive (basic maintenance to full engine/transmission rebuilds and advanced diagnostics). 📊 Manual Specifications File Format Software Requirements: Adobe Reader (free download) Searchability: Searchable PDF text for quick information retrieval. Print Quality Printability: Fully printable (individual pages, chapters, or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.3L Duratec I4 Engine Displacement 1: 2.3 Liters Engine Cylinders 1: Inline 4-Cylinder Engine Horsepower 1: Approx. 160 HP @ 6000 RPM Engine Torque 1: Approx. 156 lb-ft @ 4000 RPM Performance Engine Option 2: 3.0L Duratec V6 (Optional) Engine Displacement 2: 3.0 Liters Engine Cylinders 2: V6 Engine Horsepower 2: Approx. 200 HP @ 6000 RPM Engine Torque 2: Approx. 203 lb-ft @ 4500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Standard Transmission: 5-speed manual (with 2.3L engine) Optional Optional Transmission 1: 5-speed automatic (AX4N/4F50N with 3.0L V6) Optional Transmission 2: 6-speed automatic (6F35 with 2.3L engine, starting late 2007/2008 model years) Features Automatic Transmission Features: SelectShift capability (on some models) 📐 Dimensions Exterior Length: Approx. 190.5 inches Width: Approx. 72.2 inches Height: Approx. 57.7 inches Wheelbase: Approx. 107.4 inches Weights Curb Weight Min: Approx. 3300 lbs (2.3L I4) Curb Weight Max: Approx. 3550 lbs (3.0L V6) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for models tested) NHTSA Front Impact Passenger: Good (for models tested) IIHS Front Offset Crash Rating: Good (for models tested) Active Features Standard Safety Features: Anti-lock Braking System (ABS), Traction Control (on some models), Electronic Stability Control (ESC - optional/standard on later models). Passive Features Airbags: Front airbags (driver and passenger), front side-impact airbags, side-curtain airbags (optional/standard on higher trims). 💡 Technology Features Infotainment Available Features: CD player, AM/FM radio, optional Sirius Satellite Radio, optional premium audio system (e.g., Audiophile). Driver Assistance Available Features: Cruise control, optional steering wheel audio controls. Connectivity Available Features: Auxiliary input jack (on some models). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic blend or synthetic oil). Check owner's manual for specific recommendations. Air Filter Replacement: Inspect every 15,000 miles, replace as needed. Check manual for recommended interval. Spark Plug Replacement I4: Approx. 100,000 miles (Platinum or Iridium tipped) Spark Plug Replacement V6: Approx. 100,000 miles (Platinum or Iridium tipped) Fluid Specifications Engine Oil Type: SAE 5W-20, API SN/GF-5 certified (Synthetic or Synthetic Blend Recommended) Coolant Type: Motorcraft Premium Engine Coolant (VC-7B) or equivalent (Yellow/Gold color, long-life) Transmission Fluid Type Auto 4Sp: Mercon V Transmission Fluid Type Auto 6Sp: Motorcraft XT-6-QSP or equivalent (Type F / Mercon LV compatible - specific to 6F35) Brake Fluid Type: DOT 3 Known Issues Common Problems Early Models: Some reports of early transmission issues (especially the 5-speed automatic), minor electrical gremlins, and potential for front-end suspension wear due to vehicle weight. Common Problems General: Intake manifold gasket leaks (less common on...