🏷️ Basic Information Identification Make: SsangYong Model: Rexton Model Code: Y250 Generation Generation Years: 2006-2008 👋 Introduction Market Position Market Segment: Mid-size to large SUV, leveraging Korean engineering with a focus on robust construction and off-road capability. Competitive Analysis Key Competitors: Hyundai Terracan, Kia Sorento, Mitsubishi Pajero Sport, Toyota Fortuner, Ford Everest (depending on region). Key Features Vehicle Strengths: Body-on-frame construction for durability and towing, available permanent 4WD, spacious interior, value proposition compared to some European or Japanese rivals. Manual Value Diy Benefit: Empowers owners to perform a wide range of maintenance and repair tasks, saving significantly on dealership labor costs. Provides step-by-step guidance with clear illustrations. 📋 Manual Details Coverage Manual Type: Complete Workshop Service Repair Manual Coverage Areas: All Models, All Engines, All Trim Levels, All Transmission Types Format Format: Downloadable (PDF) Language Language: English Delivery Delivery Method: Instant Email Delivery Binding Type Binding Type: N/A (Downloadable PDF) 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Management (ECM), Fuel System, Cooling System, Exhaust System, Lubrication System, Ignition System, Starting System, Charging System, Transmission (Automatic & Manual), Drivetrain (4WD/AWD System), Suspension (Front & Rear), Steering System, Braking System (ABS, EBD), Climate Control System (HVAC), Electrical System (Wiring Diagrams, Components), Body Electrical, Bodywork & Chassis, Interior Trim, Exterior Trim, Diagnostic Procedures, Troubleshooting Guides Procedures Procedures Included: Scheduled Maintenance, Routine Servicing, Diagnostic Trouble Codes (DTCs), Component Testing, Repair and Replacement Procedures, Overhaul Procedures, Lubrication Specifications, Torque Specifications, Adjustments, Electrical Component Testing, Body Panel Alignment, Panel Replacement, Glass Replacement, Fluid Changes, Filter Replacements, Tune-ups, Brake System Bleeding, Suspension Component Replacement, Steering System Repair, Drivetrain Component Service, Engine Rebuilds Depth Technical Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and troubleshooting. Diagnostic Diagnostic Procedures Depth: Detailed procedures for identifying and resolving diagnostic trouble codes (DTCs), including live data interpretation for engine and transmission control modules (ECM/TCM). Electrical Electrical System Coverage: Detailed wiring diagrams for all major systems (engine, transmission, lighting, HVAC, audio, power windows, etc.), component location charts, fuse and relay information, troubleshooting guides for electrical faults. Bodywork Bodywork Procedures: Procedures for body panel removal/installation, alignment, rust prevention, underbody protection, and repair of minor body damage. Glass replacement procedures will also be included. 📊 Manual Specifications File Attributes File Format Details: Searchable PDF, High-resolution images, Printable Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) Print Quality Image Resolution: High-quality scans with clear, legible diagrams and photographs for accurate repair guidance. Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type Y250 Diesel: 2.7L (2696cc) Mercedes-Benz OM664 DOHC Common Rail Turbo Diesel Performance Y250 Diesel Horsepower Y250 Diesel: 163 hp (120 kW) @ 3800 rpm (approximate, may vary by region/tune) Torque Y250 Diesel: 340 Nm (251 lb-ft) @ 1800-3000 rpm (approximate, may vary by region/tune) Fuel System Y250 Diesel Fuel System Type Y250 Diesel: Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler Engine Variants Covered Engine Displacement Options: Likely includes the 2.7L diesel. Other variants may exist but are not specified in the product title. The manual's 'All Engines' claim implies broader coverage. Petrol Engine Options: While the Y250 is strongly associated with the 2.7L diesel, the 'All Engines' coverage implies potential inclusion of any petrol variants offered during this period, such as a 3.2L petrol engine if available in certain markets. Performance Emissions Control: Information on emissions control systems (e.g., catalytic converter, EGR) and their maintenance/diagnosis. 🔧 Transmission Automatic Transmission Automatic Transmission Type: Likely Mercedes-Benz sourced 5-speed automatic transmission (e.g., 5G-Tronic variant) Manual Transmission Manual Transmission Type: Likely 5-speed or 6-speed manual transmission options. Drivetrain Drivetrain Configuration: Part-time or Permanent Four-wheel Drive (4WD/AWD) systems are common for the Rexton Y250 generation. Transmission Fluid Spec Automatic Transmission Fluid Type: Refer to manual for specific MB 236.xx specification (e.g., MB 236.12 or similar). Manual specifies checking and topping up as per service schedule. Transmission Maintenance Transmission Fluid Change Interval: Automatic transmission fluid change typically recommended every 40,000 to 60,000 miles (64,000 to 96,000 km). Manual will provide specific mileage and fluid type/capacity. 📐 Dimensions Exterior Dimensions Overall Length: Approx. 4720 mm (may vary slightly by model year and spec) Overall Width: Approx. 1870 mm Overall Height: Approx. 1775 mm Wheelbase Wheelbase: Approx. 2820 mm Weights Curb Weight: Approx. 2000 - 2200 kg (depending on configuration) Gross Vehicle Weight: Approx. 2700 - 2900 kg Cargo Dimensions Cargo Volume: Significant cargo space, typical for a full-size SUV. Specific volume in liters/cubic feet will be detailed in the manual for rear seats up/down configurations. 🛡️ Safety Features Passive Features Airbags: Front airbags for driver and passenger. Side airbags may be optional or standard on higher trims. Seatbelts: Three-point inertia reel seatbelts with pretensioners and load limiters for front seats. Three-point belts for rear passengers. Body Structure: Reinforced passenger safety cell, energy-absorbing crumple zones, side...
Mid-size to large SUV, leveraging Korean engineering with a focus on robust construction and off-road capability.
Competitive Analysis
Key Competitors:
Hyundai Terracan, Kia Sorento, Mitsubishi Pajero Sport, Toyota Fortuner, Ford Everest (depending on region).
Key Features
Vehicle Strengths:
Body-on-frame construction for durability and towing, available permanent 4WD, spacious interior, value proposition compared to some European or Japanese rivals.
Manual Value
Diy Benefit:
Empowers owners to perform a wide range of maintenance and repair tasks, saving significantly on dealership labor costs. Provides step-by-step guidance with clear illustrations.
📋 Manual Details
Coverage
Manual Type:
Complete Workshop Service Repair Manual
Coverage Areas:
All Models, All Engines, All Trim Levels, All Transmission Types
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and troubleshooting.
Diagnostic
Diagnostic Procedures Depth:
Detailed procedures for identifying and resolving diagnostic trouble codes (DTCs), including live data interpretation for engine and transmission control modules (ECM/TCM).
Electrical
Electrical System Coverage:
Detailed wiring diagrams for all major systems (engine, transmission, lighting, HVAC, audio, power windows, etc.), component location charts, fuse and relay information, troubleshooting guides for electrical faults.
Bodywork
Bodywork Procedures:
Procedures for body panel removal/installation, alignment, rust prevention, underbody protection, and repair of minor body damage. Glass replacement procedures will also be included.
📊 Manual Specifications
File Attributes
File Format Details:
Searchable PDF, High-resolution images, Printable
Software Requirements
Required Software:
Adobe Reader (or compatible PDF viewer)
Print Quality
Image Resolution:
High-quality scans with clear, legible diagrams and photographs for accurate repair guidance.
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type Y250 Diesel:
2.7L (2696cc) Mercedes-Benz OM664 DOHC Common Rail Turbo Diesel
Performance Y250 Diesel
Horsepower Y250 Diesel:
163 hp (120 kW) @ 3800 rpm (approximate, may vary by region/tune)
Torque Y250 Diesel:
340 Nm (251 lb-ft) @ 1800-3000 rpm (approximate, may vary by region/tune)
Fuel System Y250 Diesel
Fuel System Type Y250 Diesel:
Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler
Engine Variants Covered
Engine Displacement Options:
Likely includes the 2.7L diesel. Other variants may exist but are not specified in the product title. The manual's 'All Engines' claim implies broader coverage.
Petrol Engine Options:
While the Y250 is strongly associated with the 2.7L diesel, the 'All Engines' coverage implies potential inclusion of any petrol variants offered during this period, such as a 3.2L petrol engine if available in certain markets.
Performance
Emissions Control:
Information on emissions control systems (e.g., catalytic converter, EGR) and their maintenance/diagnosis.
Likely 5-speed or 6-speed manual transmission options.
Drivetrain
Drivetrain Configuration:
Part-time or Permanent Four-wheel Drive (4WD/AWD) systems are common for the Rexton Y250 generation.
Transmission Fluid Spec
Automatic Transmission Fluid Type:
Refer to manual for specific MB 236.xx specification (e.g., MB 236.12 or similar). Manual specifies checking and topping up as per service schedule.
Transmission Maintenance
Transmission Fluid Change Interval:
Automatic transmission fluid change typically recommended every 40,000 to 60,000 miles (64,000 to 96,000 km). Manual will provide specific mileage and fluid type/capacity.
📐 Dimensions
Exterior Dimensions
Overall Length:
Approx. 4720 mm (may vary slightly by model year and spec)
Overall Width:
Approx. 1870 mm
Overall Height:
Approx. 1775 mm
Wheelbase
Wheelbase:
Approx. 2820 mm
Weights
Curb Weight:
Approx. 2000 - 2200 kg (depending on configuration)
Gross Vehicle Weight:
Approx. 2700 - 2900 kg
Cargo Dimensions
Cargo Volume:
Significant cargo space, typical for a full-size SUV. Specific volume in liters/cubic feet will be detailed in the manual for rear seats up/down configurations.
🛡️ Safety Features
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags may be optional or standard on higher trims.
Seatbelts:
Three-point inertia reel seatbelts with pretensioners and load limiters for front seats. Three-point belts for rear passengers.
Anti-lock Braking System (ABS) typically standard.
Ebd:
Electronic Brakeforce Distribution (EBD) usually integrated with ABS.
Traction Control:
Electronic Traction Control (ETC) or Stability Control (ESC) may be available on higher trims or as an option.
Parking Assist:
Rear parking sensors may be available on some models. Manual will cover their function and troubleshooting if equipped.
💡 Technology Features
Infotainment
Infotainment System Features:
Basic AM/FM/CD/MP3 player with optional navigation. Likely auxiliary input. Speaker system typically 6 speakers. Manual covers head unit removal/installation and basic troubleshooting.
Driver Assistance
Driver Assistance Systems:
ABS, EBD, and potential for Traction Control/ESC depending on trim. Cruise control is likely standard on higher trims. Manual details operation and any diagnostic routines.
Connectivity
Connectivity Features:
Limited by the era; may include power outlets, but Bluetooth or USB connectivity would be rare unless factory-fitted as an option. Manual covers power accessory circuits.
🔧 Maintenance
Service Intervals Y250
Oil Change Interval:
Typically 7,500 to 10,000 miles (12,000 to 15,000 km) or 12 months, whichever comes first. Refer to manual for exact specification based on driving conditions.
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually, depending on operating environment. Manual will specify.
Fuel Filter Replacement Diesel:
Crucial for diesel engines; typically every 20,000 to 40,000 miles (32,000 to 64,000 km). Manual will provide the definitive interval and procedure.
Fluid Specifications
Engine Oil Type Diesel:
API CI-4 or ACEA E7/E5 rated synthetic or semi-synthetic diesel engine oil, viscosity grade typically 5W-30 or 10W-40. Manual will confirm exact MB specification (e.g., MB 228.5).
Engine Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Likely a specific MB specification (e.g., MB 325.0/325.5 equivalent). Manual will detail capacity and type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify the exact requirement.
Power Steering Fluid Type:
Hydraulic power steering fluid. Manual will specify DEXRON-III or equivalent. Capacity and replacement intervals will be detailed.
Gear Oil Specifications:
API GL-4 or GL-5 for manual transmissions and differentials. Manual will specify exact grades and capacities for front/rear differentials and transfer case.
Occasional issues with sensors, wiring harnesses, or power window mechanisms. Comprehensive electrical diagrams in the manual are essential for diagnosis.
Maintenance Schedule Overview
Comprehensive Schedule:
The manual provides a detailed maintenance schedule for various mileage and time intervals, covering all fluid checks and replacements, filter changes, belt inspections, and other critical service items.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korean manufacturer with a history of producing vehicles under license from other major automakers, including Mercedes-Benz and Daewoo.
Mercedes Benz Collaboration:
SsangYong's strong ties with Mercedes-Benz during this period are evident in shared powertrain components (e.g., engines, transmissions), contributing to the Rexton's perceived robustness and refinement.
Model Evolution
First Generation Launch:
SsangYong Rexton (first generation) launched in 2001.
Y250 Platform Designation:
The Y250 designation refers to the second generation Rexton, which debuted in 2006 and incorporated significant styling and technical updates, including a revised chassis and powertrain options derived from Mercedes-Benz.
Production Period
Y250 Production Years:
2006-2011 (This manual covers the initial phase: 2006-2008).
🏆 Awards & Recognition
Recognitions
Brand Recognition:
SsangYong is known for its robust SUVs and commercial vehicles, often offering strong value and utility. While not typically winning prestigious automotive awards in the same vein as luxury brands, its vehicles are recognized for durability in demanding conditions.
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