Basic Information Identification Make: Mazda Model: BT-50 Generation: First Generation (UN) Codes Chassis Code: UN Platform Sharing: Ford Ranger (PJ/PK) Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Utility Vehicle / Pickup Truck Competitive Analysis Key Competitors: Ford Ranger, Toyota Hilux, Mitsubishi Triton, Nissan Navara, Isuzu D-Max Key Features Target Audience: Professional mechanics, fleet owners, DIY enthusiasts, agricultural users Value Proposition Manual Benefit: Empowers owners to perform maintenance and repairs, saving on labor costs and increasing vehicle longevity Manual Details Coverage Areas Years Covered: 2006-2007 Page Count Estimated Pages: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing systems, lubrication, cooling, fuel injection, emission controls Engine Electrical: Ignition system, starting and charging system, ECU diagnostics, sensor functions Transmission: Manual and automatic transmission service, overhaul, operation, clutch, driveline Chassis Suspension: Front and rear suspension systems, steering components, wheel alignment Brakes: Brake system components (discs, pads, calipers, drums, shoes), ABS, hydraulic systems, parking brake Electrical Systems: Wiring diagrams, lighting, power windows, central locking, HVAC controls, audio systems Body And Frame: Body panels, doors, hinges, latches, bumpers, interior trim, frame inspection and repair Heating Ventilation Air Conditioning: HVAC system operation, diagnosis, refrigerant handling, component replacement Fuel System: Fuel tank, fuel pump, fuel lines, injectors, glow plugs (diesel) Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipes Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Lubrication System: Oil pump, oil filter, oil passages, oil specifications Procedures Included Maintenance: Periodic maintenance schedules, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major vehicle systems Overhaul: Complete engine and transmission overhaul procedures Diagnostics: OBD-II diagnostic codes, sensor testing, component testing procedures Wiring Diagrams: Detailed electrical schematics for all vehicle systems Specifications: Torque values, clearances, fluid capacities, electrical specifications Body Repair: Panel replacement, alignment, glass replacement Wheel And Tire: Tire pressure recommendations, wheel torque specifications, wheel bearing service Technical Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers) Content: Detailed technical specifications, torque values, diagnostic procedures, wiring schematics Manual Specifications File Format Print Quality: Full Printable Zoom Functionality: Yes (Zoom IN/OUT) Binding Type Physical Binding: N/A (Digital Download) Paper Type Physical Paper: N/A (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader Archive Utility: WinRAR Compatibility Operating Systems: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Code Common: WE (2.5L Diesel), WL-C (2.5L Turbo Diesel), MZR-CD (2.0L Turbo Diesel) Performance Displacement 2 5L: 2.5 liters (2500 cc) Fuel Type Common: Diesel Horsepower Range Common: Approx. 106-143 hp (depending on engine variant and turbocharging) Torque Range Common: Approx. 220-320 Nm (depending on engine variant and turbocharging) Fuel System Injection Type Common: Common Rail Direct Injection (CRDI) for turbo diesel variants Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (with select variants) Features Drive Layout: RWD or 4WD (selectable) Dimensions Exterior Body Styles: Single Cab, Freestyle Cab (Extended Cab), Double Cab Weights Gross Vehicle Weight Rating Gvw: Varies by configuration, typically around 2800-3000 kg Towing Capacity: Up to 2500 kg (braked, depending on market and configuration) Safety Features Ratings Ancap Rating Common: 3-star (for models with airbags) Active Features Traction Control: Optional/Available on certain trims Electronic Stability Control: Less common on early models, availability varies by market Passive Features Airbags: Driver and passenger airbags (standard on many trims, optional on base models) Seatbelts: Pre-tensioner seatbelts Technology Features Infotainment Audio System: Basic AM/FM/CD player, with optional auxiliary input or premium sound systems on higher trims. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Rare on early 2006-2007 models; typically not a standard feature. Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics). Air Filter Replacement: Recommended every 20,000 - 40,000 km or as needed based on driving environment. Fuel Filter Replacement: Crucial for diesel engines; typically 40,000 - 60,000 km, or more frequently in dusty conditions. Fluid Specifications Engine Oil Viscosity: Commonly 5W-30, 10W-30, or 10W-40 for diesel engines (API CI-4 or higher recommended). Coolant Type: Ethylene glycol-based, typically a long-life formulation (e.g., Mazda FL22 or equivalent). Brake Fluid Type: DOT 3 or DOT 4. Transmission Fluid Manual: GL-4 or GL-5 gear oil, viscosity typically 75W-90. Transmission Fluid Automatic: Mercon V or equivalent DEXRON III/VI (confirm with manual for specific type). Known Issues Diesel Particulate Filter Dpf Clogging: Common on early turbo-diesel models with insufficient high-speed running, leading to performance issues. Turbocharger Failure: Can occur due to lack of regular oil changes or contamination in the oil. Suspension Wear: Front end components (bushings, ball joints) can show wear with...