🏷️ Basic Information Identification Make: Kia Model: Rio Years Covered: 2006-2008 Codes Chassis Codes: JB (Second Generation) 👋 Introduction Market Position Market Segment: Subcompact car, affordable economy vehicle. Competitive Analysis Key Competitors: Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta, Chevrolet Aveo. Key Features Vehicle Appeal: Known for its fuel efficiency, affordability, and practical design, making it a popular choice for first-time car buyers and budget-conscious consumers. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, owners seeking to perform their own maintenance and repairs. Benefit To Owner: Empowers owners with factory-level technical knowledge to maintain and repair their vehicle, saving money and ensuring proper upkeep. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily North America, Europe, Asia) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, component testing, timing, lubrication, cooling, fuel delivery, emissions control Transmission: Manual and Automatic transmission repair, clutch, driveline, differentials, fluid service Brakes: Hydraulic system, ABS, disc and drum brake component inspection and replacement, parking brake Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment Steering: Power steering system, steering column, rack and pinion assembly, tie rods Electrical: Battery, charging system, starter, ignition system, lighting, gauges, power accessories, body control module (BCM), fuse box diagrams, wiring schematics HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant handling Body: Exterior panels, doors, hood, trunk, bumpers, glass, interior trim, seat removal Chassis: Frame structure, subframes, exhaust system, fuel tank and lines Procedures Included Maintenance: Scheduled maintenance intervals, oil change, filter replacement, fluid checks and top-offs, tire rotation Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation Repair: Component disassembly and reassembly, part replacement procedures for all major systems Installation: Optional accessory installation, component upgrades Technical Depth Depth Of Coverage: Comprehensive: Covers from basic routine maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring diagrams. 📊 Manual Specifications File Format File Format Details: Adobe Acrobat PDF. Optimized for searchability and clear reproduction of diagrams. Print Quality Print Quality Notes: High-resolution images and diagrams suitable for printing individual pages without loss of detail. Enables zooming for close-up inspection of parts and connections. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: G4HD (1.6L) Engine Type: 1.6L DOHC Inline 4-Cylinder Displacement: 1599 cc (97.6 cu in) Bore X Stroke: 76.5 mm x 87.0 mm (3.01 in x 3.43 in) Compression Ratio: 10.5:1 Performance Horsepower: 110 hp @ 6000 rpm (approx.) Torque: 107 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane recommended) Engine Management ECU Type: Kia proprietary ECU with OBD-II diagnostics. 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic Features Clutch Type: Dry single plate (Manual) Transmission Fluid Manual: API GL-4, SAE 75W/90 Transmission Fluid Automatic: Kia SPII/SPIII ATF or equivalent 📐 Dimensions Exterior Wheelbase: 2500 mm (98.4 in) Length: 3990 mm (157.1 in) Width: 1690 mm (66.5 in) Height: 1470 mm (57.9 in) Ground Clearance: 150 mm (5.9 in) Weights Curb Weight: 1050 - 1120 kg (2315 - 2469 lbs) Gross Vehicle Weight Rating: 1500 kg (3307 lbs) Cargo Trunk Volume: 275 liters (9.7 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4 Stars (Driver), 4 Stars (Passenger) IIHS Side Impact Test: Good Active Features ABS: Standard on most trims Electronic Stability Control: Optional/Standard depending on market and trim level. Passive Features Airbags: Front dual-stage airbags standard. Optional side-impact airbags and curtain airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters for front seats, 3-point rear seatbelts. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD player with auxiliary input. Higher trims may feature MP3 compatibility and steering wheel audio controls. Speaker System: Typically 4 or 6 speakers. Driver Assistance Cruise Control: Available on select trims and models. Connectivity Auxiliary Input: Standard for audio devices. Convenience Features Power Windows Locks: Standard on higher trims, optional or manual on base models. Keyless Entry: Optional on select trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first. Air Filter Replacement: Every 15,000 miles (24,000 km) Cabin Air Filter: Every 15,000 miles (24,000 km) or annually. Spark Plug Replacement: Every 60,000 miles (96,000 km) for standard plugs, 100,000 miles (160,000 km) for iridium plugs. Fluid Specifications Engine Oil: API SM or higher, SAE 5W-20 (preferred) or SAE 5W-30. Capacity: 3.8 liters (4.0 US quarts). Coolant: Ethylene Glycol based coolant, pre-mixed 50/50 with distilled water. Kia Genuine Long Life Coolant (Blue) recommended. Capacity: 5.5 liters (5.8 US quarts). Brake Fluid: DOT...