Suzuki LT Z50 LTZ50 QUAD SPORT Service Repair Manual PDF 2006-2009 Download
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z50 QuadSport Model Nickname: QuadSport Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: LT-Z50 Engine Code: LT-Z50 👋 Introduction Market Position Target Audience: Owner-operators, junior technicians, home mechanics, ATV enthusiasts focused on maintenance and repair. Product Positioning: Essential technical resource for maintaining and repairing the Suzuki LT-Z50 QuadSport. Competitive Analysis Value Proposition: Provides comprehensive, manufacturer-level repair information at a fraction of the cost of authorized service. Key Features Content Breadth: Hundreds of pages covering all aspects of the vehicle's mechanical and electrical systems. Navigability: Features a superb table of contents for easy navigation to specific repair or maintenance tasks. Utility: Enables users to perform repairs, maintenance, rebuilds, refurbishments, and restorations. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009 Covered Regions: Global (technical specifications generally applicable worldwide) Page Count Estimated Pages: Hundreds (exact count varies based on edition, but comprehensive) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, component testing, tuning, lubrication system, cooling system (air-cooled), fuel delivery system, ignition system, exhaust system. Transmission: Automatic transmission (CVT) operation, maintenance, troubleshooting, disassembly, reassembly, fluid specifications, clutch assembly. Drivetrain: Chain drive system, sprockets, maintenance, adjustment, replacement, rear axle assembly, bearings. Suspension: Front and rear suspension components, shock absorbers, A-arms, linkage, bushings, maintenance, replacement, adjustments. Brakes: Front and rear drum brake systems, brake cable adjustment, replacement, bleeding (if applicable for hydraulic), master cylinder, brake shoes. Electrical: Wiring diagrams, lighting system, battery, charging system (stator, CDI), starter (if applicable), fuses, troubleshooting electrical faults. Frame And Body: Chassis maintenance, body panel removal and installation, seat, handlebars, fenders, footrests, plastics. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustments, brake checks, tire pressure, battery maintenance, spark plug service. Troubleshooting: Diagnostic flowcharts for common problems, identification of symptoms, step-by-step fault finding. Repair: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Rebuild: Complete engine rebuild procedures, transmission overhaul. Tune Up: Carburetor adjustment, ignition timing checks, idle speed settings. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full mechanical rebuilds and advanced diagnostics. Detail Level: High: Includes torque specifications, clearances, tolerances, exploded views, and detailed diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, enabling quick information retrieval. Print Quality Printability: Designed to be printable, allowing users to create physical copies for workshop use. Binding Type Binding Recommendation: For workshop use, binding in a durable binder is recommended. Paper Type Paper Type Recommendation: Standard paper suitable for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC Engine Family: Similar to other small displacement Suzuki ATVs, optimized for youth riders. Displacement: 49cc Bore X Stroke: 39.0 mm x 41.5 mm Compression Ratio: 9.5:1 (approximate, refer to manual for exact) Cooling System: Forced Air Cooling Performance Horsepower: Approx. 5.5 HP (Refer to manual for precise rating) Torque: Not typically specified in public documentation, but the manual will detail performance curves if available. Fuel System Carburetor: Mikuni VM12 (typical, refer to manual for exact model) Fuel Type: Unleaded gasoline Fuel Capacity: 1.5 L (0.4 US gal) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A Features Drive System: 2WD (Rear Wheel Drive) Clutch: Automatic centrifugal clutch 📐 Dimensions Exterior Overall Length: 1,450 mm (57.1 in) Overall Width: 955 mm (37.6 in) Overall Height: 925 mm (36.4 in) Wheelbase: 1,005 mm (39.6 in) Ground Clearance: 110 mm (4.3 in) Weights Dry Weight: 73 kg (161 lbs) Curb Weight: Not typically specified, but close to dry weight. 🛡️ Safety Features Ratings Atv Safety Guidelines: Designed for youth riders, emphasis on adult supervision and proper safety gear (helmet, boots, gloves, eye protection). Active Features Throttle Limiter: Adjustable throttle limiter screw for speed control. Parking Brake: Manual parking brake lever. Passive Features Frame Construction: Steel tube frame designed for stability. Footwells: Protective footwells with heel guards. 💡 Technology Features Infotainment Infotainment System: N/A (Basic youth ATV, no electronic infotainment features). Driver Assistance Driver Assistance Features: Throttle limiter for speed control. Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 3 months or 1,000 km (600 miles), or as specified by manual (whichever comes first). Refer to manual for exact intervals. Air Filter Cleaning: Check and clean every 6 months or 500 km (300 miles), replace as needed. Spark Plug Check: Check and clean/gap annually or every 1,000 km (600 miles). Chain Tension Adjustment: Check and adjust every 6 months or 500 km (300 miles). Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (refer to manual for precise specifications and brand recommendations). Engine Oil Capacity: Approx. 0.8 L (0.85 US qt) (Refer to manual for exact capacity with filter change). Transmission Fluid Type: Not applicable (transmission is oil-bathed with...
Designed for youth riders, emphasis on adult supervision and proper safety gear (helmet, boots, gloves, eye protection).
Active Features
Throttle Limiter:
Adjustable throttle limiter screw for speed control.
Parking Brake:
Manual parking brake lever.
Passive Features
Frame Construction:
Steel tube frame designed for stability.
Footwells:
Protective footwells with heel guards.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic youth ATV, no electronic infotainment features).
Driver Assistance
Driver Assistance Features:
Throttle limiter for speed control.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3 months or 1,000 km (600 miles), or as specified by manual (whichever comes first). Refer to manual for exact intervals.
Air Filter Cleaning:
Check and clean every 6 months or 500 km (300 miles), replace as needed.
Spark Plug Check:
Check and clean/gap annually or every 1,000 km (600 miles).
Chain Tension Adjustment:
Check and adjust every 6 months or 500 km (300 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (refer to manual for precise specifications and brand recommendations).
Engine Oil Capacity:
Approx. 0.8 L (0.85 US qt) (Refer to manual for exact capacity with filter change).
Transmission Fluid Type:
Not applicable (transmission is oil-bathed with engine oil).
Brake Fluid Type:
DOT 3 (if applicable, typically drum brakes use cables and do not require fluid, but manual will confirm).
Known Issues
Common Wear Items:
Brake shoes, throttle cable, chain and sprockets, air filter, spark plug.
Carburetor Performance:
Can become fouled or clogged with infrequent use or poor fuel quality, requiring cleaning and adjustment.
Throttle Limiter Issues:
May need adjustment as the rider's skill progresses, or if it becomes loose.
📚 Vehicle History
Brand Heritage
Suzuki Atv History:
Suzuki has a long history in ATV manufacturing, known for durable and capable off-road vehicles across various categories.
Model Evolution
Lt Z50 Origin:
Introduced as Suzuki's entry-level youth ATV, building on the success of other LT models. Designed as a safe and easy-to-operate machine for younger riders.
Production
Production Years:
2006-2009 (as covered by this manual)
Manufacturing Location:
Japan (typical for Suzuki ATVs of this era)
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for the LT-Z50 might not be widely publicized, Suzuki ATVs generally receive recognition for reliability and youth rider suitability.
Ratings
Consumer Reviews:
Generally positive for its target demographic, praised for ease of use and durability.
Certifications
Safety Certifications:
Designed to meet applicable safety standards for youth ATVs (e.g., ANSI standards).
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