Aprilia SXV RXV 550 2006-2013 Factory Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: RXV 550 Codes Chassis Codes: RP, RP0 Engine Codes: V990 👋 Introduction Market Position Segment: High-performance dual-sport / supermoto motorcycle. Target Audience: Enthusiast riders, mechanics, and owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Key Competitors: KTM EXC/SMR series, Husqvarna SMR/TE series, Beta RR series. Key Features Unique Selling Points: Powerful V-twin engine in a lightweight chassis, race-inspired design, excellent handling characteristics. Manual Value Proposition: Provides factory-level diagnostic and repair information to maintain peak performance and longevity of a complex machine. 📋 Manual Details Coverage Areas Supported Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Pages: 600+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, top-end, bottom-end, cooling system, lubrication, fuel injection system (EFI), ignition system, exhaust system, engine management. Transmission: Clutch system, gearbox assembly, shift mechanism, lubrication. Chassis And Suspension: Frame inspection and repair, front fork (Sachs/Marzocchi), rear shock absorber (Sachs/Ohlins), swingarm, steering head bearings, wheel bearings. Brakes: Front and rear brake system (Brembo calipers), hydraulic lines, master cylinders, brake fluid replacement, pad and disc servicing. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, indicators, instrumentation, ECU, sensor diagnostics, troubleshooting. Fuel System: Fuel tank, fuel pump, fuel filter, injectors, pressure regulator. Bodywork And Trim: Fairings, seat, fuel tank cover, fenders, graphics, body panel removal and installation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug servicing, chain adjustment, valve clearance checks. Troubleshooting: Diagnostic procedures for common faults, error code interpretation (where applicable), systematic fault finding. Repair: Detailed step-by-step repair instructions for all major components and systems. Rebuilds: Complete engine and gearbox rebuild procedures with torque specifications and clearances. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine teardown and rebuild. Includes diagnostic information for advanced users. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text for easy navigation and printing. Printable: Yes, designed for printing specific sections or the entire manual. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 499 cc (actual 498.8 cc) Bore X Stroke: 82 mm x 49.2 mm Valve Train: SOHC, 4 valves per cylinder Compression Ratio: 11.0:1 Performance Horsepower: ~65 hp @ 8750 rpm (approximate, varies by source) Torque: ~50 Nm @ 7500 rpm (approximate, varies by source) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 50mm throttle body (Mikuni). Fuel Type: Unleaded gasoline, minimum 95 RON. Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for specific viscosity based on temperature). 🔧 Transmission Standard Type: 6-speed sequential manual Optional Availability: N/A (Standard only) Features Clutch: Wet multi-plate, hydraulic actuation. Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 2.23, 2nd: 1.61, 3rd: 1.29, 4th: 1.08, 5th: 0.95, 6th: 0.84 - approximate, verify in manual). Final Drive: O-ring sealed chain. Transmission Oil Type: Refer to manual for specific requirements (typically dedicated motorcycle transmission oil or engine oil). 📐 Dimensions Exterior Length: Approx. 2190 mm (verify in manual) Width: Approx. 800 mm (verify in manual) Height: Approx. 1250 mm (verify in manual) Wheelbase: Approx. 1470 mm (verify in manual) Weights Dry Weight: Approx. 147 kg (verify in manual) Wet Weight: Approx. 158 kg (verify in manual, with all fluids) Fuel Tank Capacity: 7.2 Liters (1.9 US gal), including 1.5 L reserve (verify in manual). Seat Height: Approx. 920 mm (verify in manual) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle) Active Features Braking System: High-performance Brembo braking system. Dual discs front, single disc rear. Radial-mount calipers (front). Suspension: Adjustable front forks (Sachs or Marzocchi) and rear shock absorber (Sachs or Öhlins), providing excellent stability and control. Passive Features Frame Construction: Chrome-molybdenum steel trellis frame for rigidity and light weight. Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment System: Basic analog/digital instrument cluster providing speed, RPM, odometer, trip meters, and warning lights. No advanced infotainment system. Driver Assistance Features: N/A (Performance motorcycle, no rider aids like ABS or traction control typically fitted as standard on these specific models). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (refer to manual for specific riding conditions). Oil Filter Replacement: Every oil change. Spark Plug Replacement: Refer to manual for mileage interval (typically 10,000-15,000 km). Valve Clearance Check: Refer to manual for mileage interval (critical for engine health). Chain Maintenance: Lubricate and adjust chain every 1,000 km or as needed. Fluid Specifications Coolant: Ethylene glycol based antifreeze, 50% mixture with distilled water. Refer to manual for specific type/color if specified. Brake Fluid: DOT 4 synthetic brake fluid. Fork Oil: Specific suspension fluid; viscosity and quantity detailed in the manual (e.g., Showa SS-01, SAE 10W, 450ml per...
Adjustable front forks (Sachs or Marzocchi) and rear shock absorber (Sachs or Öhlins), providing excellent stability and control.
Passive Features
Frame Construction:
Chrome-molybdenum steel trellis frame for rigidity and light weight.
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
System:
Basic analog/digital instrument cluster providing speed, RPM, odometer, trip meters, and warning lights. No advanced infotainment system.
Driver Assistance
Features:
N/A (Performance motorcycle, no rider aids like ABS or traction control typically fitted as standard on these specific models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (refer to manual for specific riding conditions).
Oil Filter Replacement:
Every oil change.
Spark Plug Replacement:
Refer to manual for mileage interval (typically 10,000-15,000 km).
Valve Clearance Check:
Refer to manual for mileage interval (critical for engine health).
Chain Maintenance:
Lubricate and adjust chain every 1,000 km or as needed.
Fluid Specifications
Coolant:
Ethylene glycol based antifreeze, 50% mixture with distilled water. Refer to manual for specific type/color if specified.
Brake Fluid:
DOT 4 synthetic brake fluid.
Fork Oil:
Specific suspension fluid; viscosity and quantity detailed in the manual (e.g., Showa SS-01, SAE 10W, 450ml per leg).
Known Issues
Engine Management:
Potential for TPS (Throttle Position Sensor) issues, ECU glitches, and electrical connector corrosion. Manual provides diagnostic steps.
Cooling System:
Overheating issues can arise from coolant leaks, radiator blockages, or faulty thermostats. Manual details troubleshooting.
Vibration:
High-performance V-twin engines can exhibit significant vibration; ensure all mounting points and fasteners are correctly torqued as per the manual.
Fuel Pump:
Some units may experience fuel pump issues; diagnosis and replacement procedures are covered.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945.
Model Evolution
Sxv Rxv Lineage:
The SXV/RXV 550 models represent Aprilia's foray into the supermoto and off-road performance segments, known for their powerful V-twin engines and agile handling.
Design Philosophy:
Designed to offer a potent combination of track-day prowess and off-road capability (RXV) or pure supermoto performance (SXV).
Production
Production Period:
Core production years: 2006-2013. Minor updates and variations may exist within this period.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Awards:
Consistently praised in motorcycle press for its performance, handling, and unique character within the supermoto and dual-sport categories.
Ratings
Performance Ratings:
Highly rated for power delivery and chassis dynamics by contemporary reviews.
Certifications
Manual Certification:
Factory Service Manual - reflects official Aprilia service procedures.
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