The Vulcan 900 Classic LT, model codes VN900B, is a cruiser motorcycle produced from 2006 to 2013. Renowned for robust engineering and reliable performance, this model offers classic cruiser styling combined with modern fuel injection and comfortable touring amenities, making it a strong contender in its segment against competitors like the Honda Shadow, Yamaha V-Star, and Suzuki Boulevard. Its liquid-cooled, V-twin engine delivers ample power and torque for enjoyable riding experiences. This comprehensive workshop service manual covers the Vulcan 900 Classic LT from 2006 through 2013. It provides detailed information on all major systems, including the engine, transmission, chassis, and electrical components. Within its 587 pages, you will find step-by-step procedures for scheduled maintenance, troubleshooting common issues, detailed repair instructions, and essential technical specifications. This manual is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle to ensure optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Classic LT Model Variant: Classic LT Product Type: Service Manual Codes Model Codes: VN900B (may vary slightly by region, refer to specific VIN) 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, mechanics. Competitive Analysis Key Competitors: Honda Shadow, Yamaha V-Star, Suzuki Boulevard Key Features Manufacturer Focus: Kawasaki's reputation for robust engineering and reliable performance in the cruiser segment. Model Positioning: The Vulcan 900 Classic LT offers classic cruiser styling with modern fuel injection and comfortable touring features (LT designation implies touring comfort). 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Total Pages: 587 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, clutch, drivetrain Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes Electrical: Ignition system, lighting system, charging system, starting system, instrumentation, wiring diagrams Fuel System: Fuel injection system (EFI), fuel pump, injectors, sensors Cooling System: Radiator, fan, coolant hoses, thermostat Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable) Body And Trim: Body panels, fenders, fuel tank, seat, handlebars, fairing, saddlebags Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustments, brake pad replacement, battery maintenance Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based diagnostics Repair: Component-level repair, disassembly and reassembly of major systems, internal engine and transmission work Overhaul: Engine overhaul, transmission overhaul, complete vehicle rebuild procedures Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Adjustments: Carburetor (if applicable, though 900 is EFI), clutch, throttle cables, suspension Lubrication: Lubrication points, recommended lubricants Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format Format Details: Digital PDF, easily navigable and searchable. Optimized for printing individual pages or sections. Print Quality Quality: High-resolution scans ensuring clarity of diagrams, schematics, and text. Suitable for professional print reproduction. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 892 cc (54.5 cubic inches) Bore X Stroke: 88.0 x 74.2 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 49 HP @ 5,700 RPM (specification varies by region and tuning) Torque: Approx. 58.2 lb-ft @ 3,700 RPM (specification varies by region and tuning) Fuel System Fuel Delivery: Fuel Injection (EFI) with dual 34mm throttle bodies Fuel Type: Unleaded gasoline, 87 octane (minimum) Ignition Ignition System: Digital CDI 🔧 Transmission Standard Type: 5-speed constant mesh Drive Type: Belt drive Features Clutch: Wet, multiple-disc Gear Ratios: Refer to manual for detailed ratios (typically close-ratio for cruising) Fluid Type Transmission Oil: Kawasaki Genuine Gear Oil (GL-4) or equivalent API GL-4, SAE 80W-90 Fluid Capacity Transmission Oil Capacity: Approx. 2.0 L (2.1 US qt) (refer to manual for exact capacity) 📐 Dimensions Exterior Length: 2415 mm (95.1 in) Width: 995 mm (39.2 in) Height: 1140 mm (44.9 in) Wheelbase: 1635 mm (64.4 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: Approx. 267 kg (589 lbs) Fuel Capacity: 20 L (5.3 US gal) 🛡️ Safety Features Ratings Safety Features: Front disc brake, rear disc brake. ABS was not standard on all models/years, check specific VIN. Active Features Braking System: Dual piston caliper front, single piston caliper rear with hydraulic disc brakes front and rear. Passive Features Lighting: Halogen headlight, LED taillight, standard turn signals. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, clock, indicator lights. No advanced infotainment system. Driver Assistance Driver Assistance Features: None beyond standard braking and lighting systems. Connectivity Connectivity Options: N/A. Primarily a mechanical and electrical system, no integrated connectivity. Engine Management ECU: Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters based on sensor input. 🔧 Maintenance Service...