The Vulcan 900 Classic and Classic LT models, produced from 2006 to 2014, represent the first generation of this popular cruiser line. Known for their classic styling, featuring spoke wheels, a teardrop fuel tank, and ample chrome, these motorcycles offer an ergonomic riding position designed for comfort on both city streets and longer journeys. The Vulcan 900 is powered by a liquid-cooled, 892 cc V-twin engine, delivering torquey performance with a 5-speed transmission and a belt drive for a smooth riding experience. The Classic LT variant further enhances comfort with a passenger backrest and windshield, appealing to riders seeking a stylish and reliable mid-size cruiser. This comprehensive 578-page Factory Service Manual in English provides detailed information for the maintenance and repair of the Vulcan 900 Classic and Classic LT models from 2006 through 2014. It covers all major systems, including complete engine overhaul, fuel injection diagnostics, transmission and clutch procedures, belt drive maintenance, suspension and brake system servicing, and electrical system troubleshooting with wiring diagrams. The manual includes step-by-step repair procedures, overhaul instructions, and diagnostic troubleshooting guides, offering factory-level service information. It also details regular maintenance tasks, fluid specifications, and critical technical data such as torque values and clearances, making it an essential resource for owners and technicians. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Classic / Classic LT Model Codes: VN900B / VN900C Generation Generation Name: First Generation Generation Years: 2006-2014 👋 Introduction Market Position Motorcycle Segment: Cruiser Target Audience: Riders seeking a comfortable, stylish, and reliable mid-size cruiser for both city riding and longer journeys. Competitive Analysis Key Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series, Harley-Davidson Sportster (in terms of market segment overlap). Key Features Styling: Classic cruiser aesthetics with spoke wheels, teardrop fuel tank, and ample chrome accents. Comfort: Ergonomic riding position, comfortable saddle, and LT model features a passenger backrest and windshield. Performance: Torquey V-twin engine providing smooth power delivery for relaxed cruising. 📋 Manual Details Coverage Areas Model Year Coverage: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Variant Coverage: Classic, Classic LT Page Count Page Count: 578 Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, including disassembly, inspection, assembly, and troubleshooting of all internal components. Fuel System: Fuel injection system diagnostics and repair, fuel pump, injectors, throttle body, fuel filter replacement, and evaporative emission control system. Transmission System: 5-speed transmission, clutch operation, inspection, adjustment, and overhaul procedures. Drivetrain System: Final drive unit, belt drive system inspection, tension adjustment, and replacement procedures. Suspension System: Front fork (telescopic) overhaul, oil replacement, seal replacement, rear shock absorber inspection and replacement. Brake System: Front and rear brake caliper overhaul, hydraulic system bleeding, pad replacement, master cylinder inspection. Electrical System: Wiring diagrams, ignition system, lighting, charging system (alternator/stator, regulator/rectifier), battery maintenance, starter motor, and all electronic components. Chassis And Frame: Frame inspection, steering head bearing service, wheel bearing replacement, and general chassis component inspection. Cooling System: Liquid cooling system, radiator, thermostat, fan operation, and coolant replacement. Exhaust System: Exhaust pipe and muffler inspection, replacement, and emissions control components. Procedures Included Maintenance Procedures: Regular maintenance tasks such as oil changes, filter replacements, spark plug replacement, chain/belt adjustment, brake fluid changes, and coolant flushes. Troubleshooting Guides: Comprehensive diagnostic charts and step-by-step troubleshooting procedures for common and uncommon issues. Repair Procedures: Detailed, illustrated procedures for the disassembly, repair, and reassembly of all major vehicle components and systems. Overhaul Instructions: Complete instructions for engine, transmission, and suspension component overhauls. Diagnostic Troubleshooting: Wiring diagrams, fault code interpretation (if applicable), and systematic diagnostic approaches. Technical Depth Depth Of Coverage: Full factory-level service and repair information, suitable for professional technicians and experienced DIY mechanics. Diagnostic Capabilities: Detailed specifications for testing electrical circuits, sensor readings, and component performance. Specifications And Tolerances: Precise torque specifications, clearances, and critical measurements for all adjustable and replaceable parts. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 81.0 mm Compression Ratio: 9.5:1 Valve Train: SOHC, 2 valves per cylinder Performance Horsepower Est: Approx. 57 hp @ 6000 rpm (specifications vary by region and tuning) Torque Est: Approx. 53.1 lb-ft @ 3500 rpm (specifications vary by region and tuning) Fuel System Fuel Delivery: Fuel injection, Dual throttle valves (Kawasaki's K-TRIC system) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition: Digital CDI with electronic advance Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 10W-40 motorcycle oil, API SG or higher, JASO MA certified. Oil Capacity:...