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BMW 6-series E63 E64 2006 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E63 (Coupe), E64 (Convertible) Model Year: 2006 👋 Introduction Market Position Positioning: The BMW 6 Series (E63/E64) represented BMW's luxurious Grand Tourer, blending performance, comfort, and cutting-edge technology in the premium coupe and convertible segment. Competitive Analysis Competitors: Competed with models like the Mercedes-Benz CL-Class, Jaguar XK, and Porsche 911. Key Features Vehicle Design Philosophy: Characterized by a long hood, short overhangs, flowing lines, and a focus on driver engagement and sophisticated luxury. Key Features Manual Manual Value Proposition: Essential resource for owners and independent technicians seeking accurate, factory-authorized procedures, diagnostics, and specifications, ensuring proper maintenance and repair. 📋 Manual Details Coverage Areas Primary Coverage: All models and all repairs A-Z for the 2006 BMW 6 Series (E63/E64) Repair Scope: Vehicle-specific, dealer-level repair and maintenance information Page Count Estimated Page Count: Likely over 1500 pages (typical for comprehensive factory service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) or Printed Book 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system Drivetrain: Transmission (automatic and potentially manual depending on market), clutch, driveshafts, differential, axles Chassis: Suspension (front and rear), steering system, brakes (front and rear, ABS, DSC), wheels and tires Electrical: Body electrical systems, lighting, instrumentation, power windows, power seats, HVAC controls, starter, alternator, battery, wiring diagrams, fuse and relay locations Body And Interior: Body panels, doors, hood, trunk, convertible top mechanism (for E64), interior trim, seats, airbags, safety restraints Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement Diagnostics: Troubleshooting guides, diagnostic fault codes (DTCs), diagnostic procedures for various systems Repair And Rebuild: Component removal, installation, overhaul, and repair for all major systems Special Tools: Identification and usage of specialized BMW tools required for specific repairs Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds; includes detailed torque specifications, tolerances, and diagnostic flowcharts. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF with hyperlinked sections for easy navigation; printable pages. Print Quality Print Quality Description: High-resolution diagrams, clear text, and professional formatting (if printed). Binding Type Binding Type Description: Durable, lay-flat binding for workshop use (if printed). Paper Type Paper Type Description: Heavy-duty, grease-resistant paper suitable for automotive environments (if printed). ⚙️ Engine Specifications Primary Engine Engine Code: N62 (V8 Engine - most common for 2006 models) Engine Type: Naturally Aspirated V8 Displacement: 4.8 Liters (4799 cc) Bore X Stroke: 93.0 mm x 88.3 mm Compression Ratio: 10.5:1 Valve Train: Double Overhead Camshafts (DOHC), 4 valves per cylinder, VALVETRONIC and Double VANOS Performance Horsepower: 360 hp @ 6300 rpm (for 4.8iS/4.8i variants) Torque: 360 lb-ft @ 3400-3800 rpm (for 4.8iS/4.8i variants) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI), High-pressure fuel pump Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Engine Management ECU: Bosch Motronic (specific version depends on variant) Emissions Control: Catalytic converters, secondary air injection system, evaporative emission control (EVAP) Cooling System Type: Pressurized liquid cooling system Coolant Type: BMW Blue Antifreeze/Coolant (G48 or equivalent, ethylene glycol-based) Lubrication System Oil Type: SAE 5W-30 or 0W-30 Synthetic Engine Oil meeting BMW Longlife-01 (LL-01) specification Oil Capacity: Approximately 6.5 - 7.0 liters (depending on specific engine variant and filter) Ignition System Spark Plugs: Denso FXE22HR11 or NGK BKR6EQUP (check specific engine variant for exact part number) 🔧 Transmission Standard Type: 6-speed Steptronic Automatic Transmission (GA6HP26Z or similar) Optional Type: Manual transmission was available in some markets, though less common for this generation and model. Features Transmission Modes: Sport and Manual modes (via gear selector and steering wheel paddles) Fluid Specifications Automatic Transmission Fluid: BMW ATF 6 (Dexron VI equivalent) or Pentosin ATF1 Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 8.0 - 10.0 liters for a complete fill (check manual for exact procedure and capacity) 📐 Dimensions Exterior Length: E63 Coupe: ~197.5 inches (5017 mm) Width: E63/E64: ~73.7 inches (1872 mm) Height: E63 Coupe: ~54.0 inches (1372 mm); E64 Convertible: ~53.7 inches (1365 mm) Wheelbase: 113.7 inches (2890 mm) Cargo Trunk Volume: E63 Coupe: ~14.0 cu ft (397 Liters); E64 Convertible: ~11.7 cu ft (331 Liters) with top up Weights Curb Weight: Approximately 3900 - 4300 lbs (1769 - 1950 kg), varies by model and options Wheels And Tires Wheel Bolt Pattern: 5x120 mm Typical Tire Sizes: Front: 245/40R18, Rear: 275/35R18 (optional larger sizes available) 🛡️ Safety Features Ratings NHTSA Ratings: While specific NHTSA ratings for the 2006 E63/E64 are not readily available in a standardized format as today, BMW vehicles of this era generally performed well in crash tests, emphasizing structural integrity. Active Features Dynamic Stability Control: Standard DSC (Dynamic Stability Control) with ABS, ASC+T (Automatic Stability Control + Traction) Brake Assist: Included...
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BMW 6-series E63 E64 2006 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
6 Series
Chassis Code:
E63 (Coupe), E64 (Convertible)
Model Year:
2006
👋 Introduction
Market Position
Positioning:
The BMW 6 Series (E63/E64) represented BMW's luxurious Grand Tourer, blending performance, comfort, and cutting-edge technology in the premium coupe and convertible segment.
Competitive Analysis
Competitors:
Competed with models like the Mercedes-Benz CL-Class, Jaguar XK, and Porsche 911.
Key Features Vehicle
Design Philosophy:
Characterized by a long hood, short overhangs, flowing lines, and a focus on driver engagement and sophisticated luxury.
Key Features Manual
Manual Value Proposition:
Essential resource for owners and independent technicians seeking accurate, factory-authorized procedures, diagnostics, and specifications, ensuring proper maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for the 2006 BMW 6 Series (E63/E64)
Repair Scope:
Vehicle-specific, dealer-level repair and maintenance information
Page Count
Estimated Page Count:
Likely over 1500 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Printed Book
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system
Drivetrain:
Transmission (automatic and potentially manual depending on market), clutch, driveshafts, differential, axles
Chassis:
Suspension (front and rear), steering system, brakes (front and rear, ABS, DSC), wheels and tires
Electrical:
Body electrical systems, lighting, instrumentation, power windows, power seats, HVAC controls, starter, alternator, battery, wiring diagrams, fuse and relay locations
Body And Interior:
Body panels, doors, hood, trunk, convertible top mechanism (for E64), interior trim, seats, airbags, safety restraints
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs), diagnostic procedures for various systems
Repair And Rebuild:
Component removal, installation, overhaul, and repair for all major systems
Special Tools:
Identification and usage of specialized BMW tools required for specific repairs
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds; includes detailed torque specifications, tolerances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF with hyperlinked sections for easy navigation; printable pages.
Print Quality
Print Quality Description:
High-resolution diagrams, clear text, and professional formatting (if printed).
Binding Type
Binding Type Description:
Durable, lay-flat binding for workshop use (if printed).
Paper Type
Paper Type Description:
Heavy-duty, grease-resistant paper suitable for automotive environments (if printed).
⚙️ Engine Specifications
Primary Engine
Engine Code:
N62 (V8 Engine - most common for 2006 models)
Engine Type:
Naturally Aspirated V8
Displacement:
4.8 Liters (4799 cc)
Bore X Stroke:
93.0 mm x 88.3 mm
Compression Ratio:
10.5:1
Valve Train:
Double Overhead Camshafts (DOHC), 4 valves per cylinder, VALVETRONIC and Double VANOS
Performance
Horsepower:
360 hp @ 6300 rpm (for 4.8iS/4.8i variants)
Torque:
360 lb-ft @ 3400-3800 rpm (for 4.8iS/4.8i variants)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI), High-pressure fuel pump
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher recommended)
Engine Management
ECU:
Bosch Motronic (specific version depends on variant)
Emissions Control:
Catalytic converters, secondary air injection system, evaporative emission control (EVAP)
Cooling System
Type:
Pressurized liquid cooling system
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or equivalent, ethylene glycol-based)
Lubrication System
Oil Type:
SAE 5W-30 or 0W-30 Synthetic Engine Oil meeting BMW Longlife-01 (LL-01) specification
Oil Capacity:
Approximately 6.5 - 7.0 liters (depending on specific engine variant and filter)
Ignition System
Spark Plugs:
Denso FXE22HR11 or NGK BKR6EQUP (check specific engine variant for exact part number)
🔧 Transmission
Standard
Type:
6-speed Steptronic Automatic Transmission (GA6HP26Z or similar)
Optional
Type:
Manual transmission was available in some markets, though less common for this generation and model.
Features
Transmission Modes:
Sport and Manual modes (via gear selector and steering wheel paddles)
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF 6 (Dexron VI equivalent) or Pentosin ATF1
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 8.0 - 10.0 liters for a complete fill (check manual for exact procedure and capacity)
📐 Dimensions
Exterior
Length:
E63 Coupe: ~197.5 inches (5017 mm)
Width:
E63/E64: ~73.7 inches (1872 mm)
Height:
E63 Coupe: ~54.0 inches (1372 mm); E64 Convertible: ~53.7 inches (1365 mm)
Wheelbase:
113.7 inches (2890 mm)
Cargo
Trunk Volume:
E63 Coupe: ~14.0 cu ft (397 Liters); E64 Convertible: ~11.7 cu ft (331 Liters) with top up
Weights
Curb Weight:
Approximately 3900 - 4300 lbs (1769 - 1950 kg), varies by model and options
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Typical Tire Sizes:
Front: 245/40R18, Rear: 275/35R18 (optional larger sizes available)
🛡️ Safety Features
Ratings
NHTSA Ratings:
While specific NHTSA ratings for the 2006 E63/E64 are not readily available in a standardized format as today, BMW vehicles of this era generally performed well in crash tests, emphasizing structural integrity.
Active Features
Dynamic Stability Control:
Standard DSC (Dynamic Stability Control) with ABS, ASC+T (Automatic Stability Control + Traction)
Brake Assist:
Included as part of the ABS system
Tire Pressure Monitoring:
Available as an option
Passive Features
Airbags:
Front airbags, side airbags, head protection system (curtain airbags for E63, integrated into A-pillars and roll bars for E64)
Seat Belts:
3-point inertia reel seat belts with belt force limiters and pretensioners
Convertible Rollover Protection:
Active roll-over protection system (for E64)
💡 Technology Features
Infotainment
I Drive System:
BMW iDrive system with a central control display, navigation, entertainment, and climate control functions.
Audio System:
Premium audio systems from manufacturers like Harman Kardon were optional.
Driver Assistance
Adaptive Headlights:
Optional Xenon headlights with adaptive control.
Parking Sensors:
Park Distance Control (PDC) front and rear.
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface.
Auxiliary Input:
Standard auxiliary audio input for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-Based Service (CBS) system; typically every 10,000-15,000 miles or 12-24 months, but dictated by vehicle's oil level sensor and oil condition.
Major Service Intervals:
Major services often around 60,000 miles, involving spark plug replacement, coolant flush, brake fluid flush, and comprehensive inspections.
Fluid Specifications
Brake Fluid:
DOT 4 Low Viscosity (LV) or DOT 4+ meeting BMW specification (e.g., Ate Typ 200 or Super Blue)
Power Steering Fluid:
Pentosin CHF 11S or equivalent BMW PSF fluid.
Differential Fluid:
SAE 75W-90 Synthetic Gear Oil meeting BMW specifications (e.g., BMW Hypoid Gear Oil G2).
Known Issues
Valve Stem Seals:
Potential oil consumption and blue smoke from exhaust due to worn valve stem seals, especially on the V8 N62 engine.
Oil Pan Gasket Leaks:
Common for the N62 V8 to develop leaks from the oil pan gasket and valve cover gaskets.
Coolant Leaks:
Water pump and thermostat housing leaks can occur.
ABS/Dsc Sensor Issues:
Wheel speed sensors can fail, leading to ABS/DSC warning lights.
Convertible Top Hydraulics:
Potential issues with hydraulic lines, pumps, or cylinders for the convertible top mechanism (E64).
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's legacy is built on 'The Ultimate Driving Machine,' emphasizing performance, engineering precision, and driver-centric design.
Model Evolution
E63 E64 Introduction:
The E63 coupe and E64 convertible replaced the E31 8 Series and continued the tradition of BMW's large, luxurious, and performance-oriented coupes/convertibles. They were part of BMW's 'new' 6 Series generation introduced in 2003/2004.
Design Influence:
Designed by Chris Bangle's team, featuring controversial 'flame surfacing' design language.
Production
Production Period:
2003/2004 - 2010
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
General Recognition:
While specific awards for the 2006 model year might be numerous, the 6 Series consistently received praise for its performance, luxury, and driving dynamics from automotive publications like Car and Driver, MotorTrend, and Edmunds.
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