DODGE RAM 2006 Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2006 Generation Generation Name: Third Generation (DR/DH/D1) Generation Start Year: 2002 Generation End Year: 2008 Codes Chassis Codes: DR (Light Duty), DH (Heavy Duty), D1 (Medium Duty) 👋 Introduction Market Position Vehicle Segment: Full-size Pickup Truck Target Audience: Consumers seeking heavy-duty capability, towing capacity, and robust utility. Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra. Key Features Distinctive Attributes: Strong Hemi V8 engine option, robust chassis and suspension, high towing and payload capacities, spacious interiors on certain trims. Manual Value Proposition Why Buy This Manual: Provides factory-level diagnostic and repair information, essential for accurate maintenance and troubleshooting, saving on dealership labor costs. 📋 Manual Details Coverage Areas Vehicle Variants Covered: All Dodge Ram Pickup models (1500, 2500, 3500) including various cab configurations (Regular Cab, Quad Cab, Mega Cab) and bed lengths. Page Count Estimated Page Count: 1500-2500 (typical for comprehensive factory manuals) Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Manual and Automatic transmission systems, including removal, installation, and internal component repair. Drivetrain: Front-wheel drive (if applicable), rear-wheel drive, four-wheel drive systems, transfer cases, axles, driveshafts, CV joints. Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels, tires, frame and unibody construction. Electrical: Complete electrical system, wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, diagnostics. Body: Body panels, doors, windows, interior trim, seats, bumpers, glass, weatherstripping, underbody protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Safety Systems: Airbag systems, seatbelt systems, passive restraint components. Procedures Included Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures for all major systems. Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points, inspections. Repair: Step-by-step repair instructions for all components, including engine teardown, transmission rebuilds, suspension component replacement, brake caliper overhauls, etc. Replacement: Detailed procedures for replacing individual parts and assemblies. Adjustments: Procedures for adjusting various systems, such as brake adjustments, clutch adjustments, headlight aiming. Specifications: Torque specifications for all fasteners, clearances, tolerances, alignment specifications. Engine Rebuild: Detailed procedures for engine disassembly, inspection, measurement, and reassembly for all available engines. Transmission Overhaul: Comprehensive steps for automatic and manual transmission teardown, repair, and reassembly. Brake System Repair: Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake line replacement, bleeding procedures. Steering And Suspension Repair: Component replacement (ball joints, tie rods, control arms, shocks, struts), alignment specifications. Electrical Troubleshooting: Use of wiring diagrams to diagnose faults in lighting, charging, starting, and accessory systems. Diagnostics With Scantool: Procedures for accessing and interpreting diagnostic trouble codes (DTCs) using a DRB III or compatible OBD-II scanner. Body And Trim Removal: Instructions for removing interior and exterior trim panels, bumpers, and body components for access or repair. Body Repair Guidelines: Information on frame straightening, sheet metal repair, and welding procedures where applicable. HVAC System Diagnosis: Troubleshooting refrigerant leaks, compressor issues, blower motor failures, and climate control module diagnostics. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete overhaul and advanced diagnostics). Diagnostic Tools Required: Information on required diagnostic scan tools and specialized equipment. Troubleshooting Charts: Inclusion of detailed troubleshooting flowcharts and symptom-based diagnostics. Diagrams And Illustrations: Extensive use of exploded views, wiring diagrams, and schematic illustrations for clarity. Special Tools: Identification of specific Chrysler/Dodge special tools required for certain procedures. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, printable pages, high-resolution diagrams. Print Quality Diagram Quality: Clear, detailed, and accurate schematics and illustrations. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.7L Engine 1 Cylinders: V8 Engine 1 Valvetrain: SOHC Engine 1 Horsepower: 235 hp @ 4500 rpm Engine 1 Torque: 325 lb-ft @ 3600 rpm Optional Engine 1 Engine 2 Displacement: 5.7L Engine 2 Cylinders: V8 (Hemi) Engine 2 Valvetrain: OHV (HEMI) Engine 2 Horsepower: 345 hp @ 5000 rpm Engine 2 Torque: 375 lb-ft @ 4000 rpm Optional Engine 2 Engine 3 Displacement: 5.9L Engine 3 Cylinders: Inline-6 (Cummins Turbo Diesel) Engine 3 Valvetrain: OHV Engine 3 Horsepower: 305 hp @ 2800 rpm Engine 3 Torque: 555 lb-ft @ 1400 rpm Performance 0-60 Mph Times: Varies significantly by engine and configuration, typically 7-10 seconds for gasoline engines. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for gasoline, High-pressure Common Rail (HPCR) for diesel. Fuel Type: Unleaded Gasoline (87 octane recommended), Diesel Fuel. 🔧 Transmission Standard Transmission 1 Type: 4-Speed Automatic (42RE/44RE/45RFE/48RE) Optional Transmission 2 Type: 6-Speed Manual (NV5600 for Cummins Diesel) Transmission 3 Type: 4-Speed Automatic (47RE/48RE for heavy-duty applications) Features Transfer Case Options: Part-time 4WD (NV235, NV244), Full-time 4WD (NV244). Fluid Specifications Automatic Transmission Fluid: ATF+4 (Chrysler...
Step-by-step repair instructions for all components, including engine teardown, transmission rebuilds, suspension component replacement, brake caliper overhauls, etc.
Replacement:
Detailed procedures for replacing individual parts and assemblies.
Adjustments:
Procedures for adjusting various systems, such as brake adjustments, clutch adjustments, headlight aiming.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, alignment specifications.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, measurement, and reassembly for all available engines.
Transmission Overhaul:
Comprehensive steps for automatic and manual transmission teardown, repair, and reassembly.
Brake System Repair:
Front and rear brake pad/shoe replacement, caliper/wheel cylinder service, brake line replacement, bleeding procedures.
Steering And Suspension Repair:
Component replacement (ball joints, tie rods, control arms, shocks, struts), alignment specifications.
Electrical Troubleshooting:
Use of wiring diagrams to diagnose faults in lighting, charging, starting, and accessory systems.
Diagnostics With Scantool:
Procedures for accessing and interpreting diagnostic trouble codes (DTCs) using a DRB III or compatible OBD-II scanner.
Body And Trim Removal:
Instructions for removing interior and exterior trim panels, bumpers, and body components for access or repair.
Body Repair Guidelines:
Information on frame straightening, sheet metal repair, and welding procedures where applicable.
HVAC System Diagnosis:
Troubleshooting refrigerant leaks, compressor issues, blower motor failures, and climate control module diagnostics.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete overhaul and advanced diagnostics).
Diagnostic Tools Required:
Information on required diagnostic scan tools and specialized equipment.
Troubleshooting Charts:
Inclusion of detailed troubleshooting flowcharts and symptom-based diagnostics.
Diagrams And Illustrations:
Extensive use of exploded views, wiring diagrams, and schematic illustrations for clarity.
Special Tools:
Identification of specific Chrysler/Dodge special tools required for certain procedures.
Chrysler OAT (Orange) Extended Life Coolant (HOAT).
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Item Failures:
Ball joints, tie rod ends, steering components, exhaust manifolds (cracking on some V8s), fuel pumps, camshaft position sensors.
Powertrain Concerns:
Valve spring issues on early 5.7L Hemi engines (potential for ticking/misfires), occasional transmission solenoid issues, diesel injector wear.
Electrical Quirks:
Can be complex; issues with body control modules (BCM), window regulators, and interior accessory failures have been reported.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history of producing rugged and capable trucks, dating back to the 1930s.
Model Evolution
Third Gen Ram Introduction:
The third generation Ram was introduced for the 2002 model year, featuring a significant redesign with a bolder grille and interior improvements.
2006 Updates:
The 2006 model year saw minor refinements, with the introduction of the Mega Cab becoming more prominent and engine options being refined.
Production
Manufacturing Locations:
Saltillo, Mexico; Warren, Michigan; St. Louis, Missouri (various plants for different generations and configurations).
🏆 Awards & Recognition
Recognitions
Award 1:
While specific awards for the 2006 model are less common, the Ram truck line consistently received positive marks for its capability and powertrain options in contemporary reviews.
Industry Perception:
Known for its strong Hemi V8 performance and towing prowess, establishing a reputation for workhorse capability.
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