🏷️ Basic Information Identification Make: Polaris Model: FST Touring Year: 2006 Product Type: Workshop Service Manual Format: PDF Download 👋 Introduction Market Position Positioning: A comprehensive technical resource for the 2006 Polaris FST Touring, aimed at providing detailed repair and maintenance information. Competitive Analysis Comparison: Stands as a critical document for owners and mechanics needing specific factory-level data for this model, distinguishing it from generic repair guides. Key Features Features: Detailed diagrams, step-by-step repair instructions, troubleshooting charts, torque specifications, and maintenance schedules essential for effective vehicle upkeep. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of 2006 Polaris FST Touring vehicles Assumed Technician Knowledge: Fully conversant with general automobile practices Page Count Estimated Page Count: Varies based on specific model year and variant, but comprehensive manuals typically range from 500 to 1500+ pages. Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing system, oil pump, lubrication system. Engine Management: Fuel injection system, ignition system, exhaust system, emission controls, engine control unit (ECU) diagnostics and parameters. Cooling System: Radiator, coolant pump, thermostat, cooling fan, hoses, coolant specifications and flushing procedures. Transmission: Manual transmission overhaul, automatic transmission repair (if applicable), clutch operation and replacement, transmission fluid specifications and change intervals. Drivetrain: Driveshafts, differentials, CV joints, wheel bearings, hub assemblies, lubrication requirements. Suspension System: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, steering knuckle, alignment specifications. Steering System: Steering gear, power steering pump, steering column, tie rods, steering fluid specifications, troubleshooting. Braking System: Brake calipers, rotors, pads, master cylinder, brake lines, parking brake, ABS system components and diagnostics, brake fluid specifications. Electrical System: Battery, charging system (alternator), starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors. Body And Chassis: Body panels, doors, hood, trunk, interior trim, glass, structural components, rust prevention and repair. HVAC System: Heating, ventilation, and air conditioning (HVAC) system operation, refrigerant types, component replacement, charging procedures. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, tire rotations. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation. Component Replacement: Step-by-step instructions for replacing major and minor components across all vehicle systems. Rebuild Procedures: Detailed instructions for the overhaul and rebuilding of engines, transmissions, and other major mechanical assemblies. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle circuits, including connector pinouts. Special Tools: Identification and usage instructions for specialized tools required for specific repair and maintenance tasks. Technical Depth Depth: Comprehensive coverage, from basic maintenance to advanced engine and transmission rebuilds, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality: High-resolution digital scan, typically allowing for clear printing of text and diagrams. Binding Type Delivery Method: Digital Download (not a physical product) Paper Type Usability: Designed for digital viewing or printing on standard paper. ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Four-Stroke Engine (FST - Freedom Shift Turbo) Engine Displacement: Likely a 750cc or similar displacement class turbocharged engine, common for this era of Polaris performance snowmobiles. Exact displacement to be confirmed via the manual. Performance Horsepower: Typically in the 120-150 HP range for this generation of FST engines. Specific figures would be in the manual. Torque: Specific torque figures would be detailed in the manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) with a chaincase or belt drive system. Optional Optional Types: Not typically applicable for this model; CVT was standard. Features Engagement: Clutch engagement, belt drive maintenance, gear oil specifications, and clutch alignment procedures are crucial aspects covered. 📐 Dimensions Exterior Vehicle Type: Snowmobile (Touring) Length: Specific dimensions would be listed in the manual. Width: Specific dimensions would be listed in the manual. Height: Specific dimensions would be listed in the manual. Weights Dry Weight: Specific dry weight would be listed in the manual. Gvw: Gross Vehicle Weight rating, relevant for towing or passenger load, would be in the manual. 🛡️ Safety Features Ratings Certifications: Snowmobile safety standards as per relevant governing bodies (e.g., ANSI, state regulations). Active Features Braking System: Hydraulic disc brake system. Throttle Control: Thumb throttle with adjustable tension or safety interlocks. Passive Features Lights: Headlights, taillights, brake lights. Wind Protection: Windshield and bodywork designed for rider protection. Seating: Two-up seating configuration for rider and passenger. 💡 Technology Features Infotainment Dashboard Display: Digital or analog gauges for speed, RPM, fuel level, engine temperature, and diagnostic indicators. Driver Assistance Engine Management System: Advanced EFI system managing fuel delivery, ignition timing, and potentially turbocharger boost pressure for optimal performance and...
A comprehensive technical resource for the 2006 Polaris FST Touring, aimed at providing detailed repair and maintenance information.
Competitive Analysis
Comparison:
Stands as a critical document for owners and mechanics needing specific factory-level data for this model, distinguishing it from generic repair guides.
Key Features
Features:
Detailed diagrams, step-by-step repair instructions, troubleshooting charts, torque specifications, and maintenance schedules essential for effective vehicle upkeep.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of 2006 Polaris FST Touring vehicles
Assumed Technician Knowledge:
Fully conversant with general automobile practices
Page Count
Estimated Page Count:
Varies based on specific model year and variant, but comprehensive manuals typically range from 500 to 1500+ pages.
Body panels, doors, hood, trunk, interior trim, glass, structural components, rust prevention and repair.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system operation, refrigerant types, component replacement, charging procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, tire rotations.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all vehicle systems.
Rebuild Procedures:
Detailed instructions for the overhaul and rebuilding of engines, transmissions, and other major mechanical assemblies.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle circuits, including connector pinouts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair and maintenance tasks.
Technical Depth
Depth:
Comprehensive coverage, from basic maintenance to advanced engine and transmission rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution digital scan, typically allowing for clear printing of text and diagrams.
Binding Type
Delivery Method:
Digital Download (not a physical product)
Paper Type
Usability:
Designed for digital viewing or printing on standard paper.
Likely a 750cc or similar displacement class turbocharged engine, common for this era of Polaris performance snowmobiles. Exact displacement to be confirmed via the manual.
Performance
Horsepower:
Typically in the 120-150 HP range for this generation of FST engines. Specific figures would be in the manual.
Torque:
Specific torque figures would be detailed in the manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) with a chaincase or belt drive system.
Optional
Optional Types:
Not typically applicable for this model; CVT was standard.
Features
Engagement:
Clutch engagement, belt drive maintenance, gear oil specifications, and clutch alignment procedures are crucial aspects covered.
📐 Dimensions
Exterior
Vehicle Type:
Snowmobile (Touring)
Length:
Specific dimensions would be listed in the manual.
Width:
Specific dimensions would be listed in the manual.
Height:
Specific dimensions would be listed in the manual.
Weights
Dry Weight:
Specific dry weight would be listed in the manual.
Gvw:
Gross Vehicle Weight rating, relevant for towing or passenger load, would be in the manual.
🛡️ Safety Features
Ratings
Certifications:
Snowmobile safety standards as per relevant governing bodies (e.g., ANSI, state regulations).
Active Features
Braking System:
Hydraulic disc brake system.
Throttle Control:
Thumb throttle with adjustable tension or safety interlocks.
Passive Features
Lights:
Headlights, taillights, brake lights.
Wind Protection:
Windshield and bodywork designed for rider protection.
Seating:
Two-up seating configuration for rider and passenger.
💡 Technology Features
Infotainment
Dashboard Display:
Digital or analog gauges for speed, RPM, fuel level, engine temperature, and diagnostic indicators.
Driver Assistance
Engine Management System:
Advanced EFI system managing fuel delivery, ignition timing, and potentially turbocharger boost pressure for optimal performance and emissions.
Connectivity
Diagnostic Port:
OBD (On-Board Diagnostics) port or proprietary diagnostic connector for engine diagnostics and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 1,000 miles or annually, with specific intervals detailed in the manual.
Spark Plugs:
Replacement intervals based on mileage or operating hours, specified in the manual.
Belt Inspection:
Regular inspection of the drive belt for wear and damage, recommended at frequent intervals. Replacement intervals will be specified.
Fluid Specifications
Engine Oil:
Specific viscosity grade (e.g., 0W-40, 5W-50) and API service classification will be in the manual. Likely a synthetic blend or full synthetic.
Coolant:
Proprietary Polaris coolant or a specified ethylene glycol-based antifreeze with corrosion inhibitors. Capacity and type detailed in the manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, as specified by Polaris. Capacity and bleeding procedures will be covered.
Chaincase Oil:
Specific gear oil for the chaincase, often a SAE 80W-90 gear oil. Capacity and change intervals will be detailed.
Known Issues
Turbocharger Care:
Proper warm-up and cool-down procedures are critical for turbocharger longevity. Manual will detail these.
Belt Slippage:
Issues related to drive belt wear, slippage, or improper tension are common across CVT systems; manual will guide on inspection and adjustment.
Efi System:
Potential for clogged fuel injectors or sensor issues, for which the manual provides diagnostic flowcharts.
📚 Vehicle History
Brand Heritage
Brand:
Polaris Industries is a well-established manufacturer of powersports vehicles, known for its snowmobiles, ATVs, and motorcycles.
Model Evolution
F Series:
The FST designation signifies Polaris's foray into turbocharged, four-stroke snowmobile engines, offering increased performance and efficiency over their two-stroke counterparts.
Touring Variants:
Touring models are designed for comfort and longer-distance riding, often featuring enhanced suspension, comfortable seating for two, and increased storage capacity.
Production
Manufacturing Era:
The 2006 model year falls within a period where Polaris was actively developing and refining its four-stroke engine technology.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris snowmobiles, including the FST models, have often received accolades for performance, innovation, and rider comfort in industry reviews.
Ratings
Performance Reviews:
Specific performance benchmarks and reviews from the 2006 model year would be outside the scope of the manual itself but reflect the vehicle's market reception.
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