Skidoo BRP REV chassis snowmobile 2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ski-Doo Brand: BRP (Bombardier Recreational Products) Model: REV Chassis Snowmobile Model Line: REV Codes Chassis Code: REV Product Identifier: 2006 Ski-Doo BRP REV Chassis Snowmobile Service Repair Workshop Manual PDF Download 👋 Introduction Market Position Segment: Performance Snowmobiles (REV chassis represented a significant redesign in ergonomics and handling). Reputation: The REV chassis was highly regarded for its rider-forward positioning, improved ergonomics, and agility, setting a new standard in snowmobile design. Competitive Analysis Competitors 2006: Arctic Cat (M-Series, F-Series), Polaris (RMK, Switchback), Yamaha (Phazer, Vector). Key Features Vehicle Chassis Innovation: Rider-forward ergonomics, centralized mass, and an open cockpit design for enhanced control and maneuverability. Key Features Manual Completeness: Essential resource for owners and technicians to maintain, diagnose, and repair the 2006 REV chassis snowmobiles. Illustration Quality: Illustrated with clear, step-by-step instructions to guide users through complex procedures. 📋 Manual Details Coverage Areas Systems Covered: Engine (all variants), Fuel System, Ignition System, Drive System, Suspension (front and rear), Steering, Brakes, Electrical System, Chassis, Bodywork, Cooling System, Exhaust System, Lubrication System, Tune-up, Troubleshooting, Specifications. Page Count Total Pages: 503 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown, inspection, and repair of Rotax 2-stroke engines (e.g., 500SS, 600 H.O. SDI, 700, 800 H.O.) including cylinder head, piston, crankshaft, connecting rods, and valve train (where applicable). Fuel System: Diagnosis and repair of carburetion (Mikuni), fuel injection (SDI systems), fuel pumps, fuel lines, filters, and throttle bodies. Ignition System: Testing and troubleshooting of ignition coils, CDI units, spark plugs, and associated wiring. Drive System: CVT clutch service (primary and secondary), belt replacement, gearbox, chaincase lubrication and adjustment, track drive, and skid frame. Suspension: Front ski suspension (e.g., Pro-Action, SC-4) component inspection, bearing service, shock absorber repair...

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Mots clés: 2006 Datsun Engines REV chassis Ski Doo Skidoo Brp Snowmobile Tune Up Workshop Repair & Servic

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Ski-Doo

Brand:

BRP (Bombardier Recreational Products)

Model:

REV Chassis Snowmobile

Model Line:

Codes

Chassis Code:

Product Identifier:

2006 Ski-Doo BRP REV Chassis Snowmobile Service Repair Workshop Manual PDF Download

👋 Introduction

Market Position

Segment:

Performance Snowmobiles (REV chassis represented a significant redesign in ergonomics and handling).

Reputation:

The REV chassis was highly regarded for its rider-forward positioning, improved ergonomics, and agility, setting a new standard in snowmobile design.

Competitive Analysis

Competitors 2006:

Arctic Cat (M-Series, F-Series), Polaris (RMK, Switchback), Yamaha (Phazer, Vector).

Key Features Vehicle

Chassis Innovation:

Rider-forward ergonomics, centralized mass, and an open cockpit design for enhanced control and maneuverability.

Key Features Manual

Completeness:

Essential resource for owners and technicians to maintain, diagnose, and repair the 2006 REV chassis snowmobiles.

Illustration Quality:

Illustrated with clear, step-by-step instructions to guide users through complex procedures.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine (all variants), Fuel System, Ignition System, Drive System, Suspension (front and rear), Steering, Brakes, Electrical System, Chassis, Bodywork, Cooling System, Exhaust System, Lubrication System, Tune-up, Troubleshooting, Specifications.

Page Count

Total Pages:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed breakdown, inspection, and repair of Rotax 2-stroke engines (e.g., 500SS, 600 H.O. SDI, 700, 800 H.O.) including cylinder head, piston, crankshaft, connecting rods, and valve train (where applicable).

Fuel System:

Diagnosis and repair of carburetion (Mikuni), fuel injection (SDI systems), fuel pumps, fuel lines, filters, and throttle bodies.

Ignition System:

Testing and troubleshooting of ignition coils, CDI units, spark plugs, and associated wiring.

Drive System:

CVT clutch service (primary and secondary), belt replacement, gearbox, chaincase lubrication and adjustment, track drive, and skid frame.

Suspension:

Front ski suspension (e.g., Pro-Action, SC-4) component inspection, bearing service, shock absorber repair and adjustment, ski and spindle service.

Steering:

Handlebar assembly, steering post, tie rods, ski carbides, and steering system linkage.

Brakes:

Hydraulic brake system service, caliper overhaul, brake pad replacement, brake fluid bleeding, and disc inspection.

Electrical System:

Wiring diagrams, starter motor, lighting, gauge clusters, battery maintenance, rectifier/regulator, and diagnostic procedures.

Cooling System:

Antifreeze specifications, radiator service, water pump inspection, and thermostat replacement.

Exhaust System:

Muffler and pipe inspection, gasket replacement, and heat shield maintenance.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication, filter changes, belt inspection/replacement, spark plug replacement, track tension adjustment, and general cleaning.

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon issues, fault codes, and performance problems.

Repair:

Detailed instructions for component removal, overhaul, replacement, and reassembly across all major systems.

Tune Up:

Carburetor adjustment, ignition timing verification (if applicable), and general performance optimization.

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs and adjustments.

Technical Depth

Depth:

Comprehensive: Covers everything from basic owner maintenance to advanced engine rebuilds, electrical diagnostics, and suspension tuning.

Diagnostic Capabilities:

Includes diagnostic flowcharts and procedures for identifying root causes of performance issues and system failures.

Specifications Accuracy:

Provides precise torque values, clearances, fluid capacities, and electrical specifications.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, enabling quick access to information.

Print Quality

Image Resolution:

High-resolution illustrations and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Rotax 2-Stroke

Engine Configurations:

Multiple engine options likely available for 2006 REV chassis, including but not limited to: 500SS, 600 H.O. SDI (Sequential Fuel Injection), 700, 800 H.O.

Performance

Typical Horsepower Range:

Varies by engine, typically from 90 HP (500SS) to 140+ HP (800 H.O.). Precise figures depend on specific engine variant.

Typical Torque Range:

Engine-dependent, providing strong low-end and mid-range power for snowmobiling.

Fuel System

Carbureted Engines:

Likely equipped with Mikuni VM Series or similar carburetor systems; requiring specific jetting and tuning.

Sdi Engines:

Sequential Fuel Injection (SDI) systems for improved fuel efficiency, power delivery, and emissions control. May include specific diagnostic tools.

Recommended Fuel:

Typically 87-91 Octane Unleaded Gasoline. Check manual for specific requirements per engine. SDI engines may have tighter tolerances.

Lubrication

Oil Injection System:

DPI (Direct Precision Injection) or similar automatic oil injection systems. Manual covers oil pump calibration and service.

Recommended Oil:

BRP XPS Synthetic 2-Stroke Oil or equivalent API-TC certified oil. Specific grades may be noted.

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission)

Clutch System:

Team TSS (Primary) and Comet (Secondary) clutches, or similar BRP proprietary designs. Manual covers clutch inspection, belt replacement, and weight/spring tuning.

Optional

Reverse:

Mechanical reverse engaged via a lever on certain models, or electronic reverse on specific variants.

Features

Gearbox Fluid:

Manual will specify required gearbox oil type and capacity. Typically specialized synthetic gear oil.

Chaincase:

Chaincase lubrication and tension adjustment procedures.

📐 Dimensions

Exterior

Length:

Varies by specific model (e.g., MXZ, Summit, GSX), but REV chassis generally around 100-115 inches (254-292 cm).

Width:

Varies by specific model, typically around 47 inches (119 cm).

Height:

Varies by specific model, typically around 40-50 inches (101-127 cm).

Cargo

Storage:

Limited integrated storage. Manual may cover installation of optional rack systems or storage bags.

Weights

Dry Weight:

Varies by model and engine. Typically in the range of 450-550 lbs (204-250 kg).

Ski Stance:

Adjustable on some models, typically 42-43 inches (107-109 cm).

🛡️ Safety Features

Ratings

Crash Test Data:

Snowmobile safety is primarily user-dependent and vehicle control. No formal crash ratings like automobiles. Manual emphasizes safe operating practices.

Active Features

Braking System:

Hydraulic disc brake system designed for effective stopping power.

Throttle Safety:

Throttle limiter (on some models) and safety tether switch (kill switch) integrated into handlebars.

Passive Features

Ergonomics:

Rider-forward seating position and handlebar design for improved control and reduced fatigue.

Lighting:

Headlights, taillights, and brake lights for visibility.

Track Design:

Track lugs designed for traction and stability.

💡 Technology Features

Infotainment

Gauge Cluster:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and diagnostic indicators.

Lighting Technology:

Halogen headlights and LED taillights for improved visibility.

Driver Assistance

Efi Sdi:

Sequential Fuel Injection (SDI) on applicable models offers precise fuel control for performance and efficiency.

Connectivity

Diagnostic Ports:

Diagnostic connectors for electronic diagnostics and data retrieval on SDI models. Manual details port locations and usage.

🔧 Maintenance

Service Intervals

Oil Change Chaincase:

Intervals typically 1,000-2,000 miles or annually. Manual will specify exact mileage/hours and fluid type.

Spark Plug Replacement:

Recommended at intervals specified by BRP, often every 1,500-3,000 miles depending on engine and plug type. Manual provides part numbers.

Clutch Inspection:

Regular inspection of primary and secondary clutches, especially before and after heavy use. Belt inspection every 500 miles or annually.

Track Tension:

Check track tension at regular intervals (e.g., every 500 miles) and adjust as per manual specifications.

Fluid Specifications

Engine Oil:

BRP XPS Synthetic 2-Stroke Oil recommended. Manual details specific viscosity and API classifications.

Coolant:

Specific BRP coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors. Manual specifies mixture ratio.

Brake Fluid:

DOT 3 or DOT 4 brake fluid as specified by BRP. Manual indicates specific type and bleeding procedures.

Known Issues

Arctic Conditions:

Proper storage and maintenance in extreme cold are critical. Manual covers pre-storage and post-storage checks.

Clutch Wear:

Regular clutch maintenance is key to optimal performance and longevity. Manual provides wear limits for clutch components.

Sdireliability:

SDI systems can be sensitive to fuel quality and require specialized diagnostic tools. Manual covers common SDI troubleshooting.

📚 Vehicle History

Brand Heritage

Manufacturer:

BRP (Bombardier Recreational Products), a Canadian company with a long history in recreational vehicles.

Model Evolution

Rev Introduction:

The REV chassis was introduced for the 2003 model year and revolutionized snowmobile design with its ergonomic and performance enhancements.

2006 Updates:

The 2006 model year saw continued refinement of the REV chassis, with various engine options and model-specific features (e.g., MXZ for trail, Summit for mountain).

Production

Manufacturing Location:

Primarily manufactured in Quebec, Canada by BRP.

Production Period:

The REV chassis platform was in production for many years, with significant updates and variations throughout its lifecycle.

🏆 Awards & Recognition

Recognitions

Chassis Design Award:

The REV chassis itself was widely acclaimed for its innovative design and performance improvements upon its introduction, setting industry benchmarks.