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POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Service Repair PDF Manual Download 2007-2008

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🏷️ Basic Information Identification Make: Polaris Model: IQ Dragon Touring Model Variant: IQ Dragon Touring Model Line: IQ Vehicle Type: Snowmobile Year: 2007-2008 Codes Engine Codes Covered: 600cc, 700cc, 800cc 👋 Introduction Market Position Segment: High-performance, trail touring snowmobile. Target Audience: Snowmobile enthusiasts seeking robust touring capability with an emphasis on power and comfort. Competitive Analysis Competitors: Arctic Cat Crossfire/M Series, Ski-Doo Summit/MXZ, Yamaha Nytro/Phazer. Key Differentiation: Polaris's Polaris Liberty engine technology and the IQ chassis's rider-forward ergonomics and advanced suspension. Key Features Chassis: Polaris IQ Chassis - known for its rider-forward positioning, improved handling, and vibration reduction. Engines: Available with powerful Polaris Liberty 2-stroke engines (600, 700, 800cc). Touring Comfort: Designed for longer rides with comfortable seating and rider ergonomics. Performance: Balancing trail performance with touring comfort, offering strong acceleration and top-end speed. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting Scope: Comprehensive for all service and repair jobs Page Count Estimated Pages: Detailed page count not specified, but described as highly detailed. Manual Type Type: Factory Type PDF Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, tuning, lubrication, cooling system. Engine Fuel System: Carburetor service and adjustment, fuel pump, fuel lines, fuel tank. Ignition System: Ignition coil, spark plugs, CDI unit, stator, troubleshooting ignition faults. Exhaust System: Exhaust pipe, silencer, heat shields, inspection and repair. Drive System: Clutch (primary and secondary), drive belt, chain case, gears, lubrication. Suspension Front: IFS (Independent Front Suspension) components, shock absorbers, springs, steering linkage, alignment. Suspension Rear: Rear suspension system, shock absorbers, springs, sliders, torque arms, track system. Brakes: Hydraulic brake system, caliper, master cylinder, brake fluid, brake pads, rotors, bleeding. Electrical System: Lighting, battery, starter, wiring diagrams, switches, gauges, electrical troubleshooting. Bodywork Chassis: Body panels, seat, windshield, handlebars, skis, tunnel, chassis components. Track System: Track inspection, tension adjustment, lubrication, replacement. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, lubrication points, spark plug service, track inspection. Engine Repair: Top-end rebuilds (pistons, rings, cylinders), bottom-end rebuilds (crankshaft, bearings), valve adjustments (if applicable). Clutch Service: Clutch inspection, cleaning, adjustment, weight and spring replacement, clutch alignment. Suspension Overhaul: Shock absorber rebuilds/replacements, bearing service, bushing replacement, alignment procedures. Brake System Repair: Caliper rebuilds, master cylinder replacement, brake line repair, hydraulic system bleeding. Electrical Troubleshooting: Diagnostic procedures for lighting, ignition, starting, and accessory circuits using wiring diagrams. Carburetor Tuning: Detailed steps for cleaning, rebuilding, and adjusting carburetors for optimal performance. Track Replacement: Step-by-step guide for removing and installing the snowmobile track. Special Tool Usage: Identification and application of necessary specialized tools for specific repairs. Technical Depth Level: Professional Quality, highly detailed, Factory Type. Diagnostic Capabilities: Comprehensive troubleshooting guides for identifying and resolving common and complex issues. Rebuild Instructions: Detailed instructions for complete engine and component rebuilds. Specification Data: Torque specifications, clearances, tolerances, fluid capacities, electrical component values. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF format for quick information retrieval. Print Quality Quality: Professional Quality, designed for clarity and readability. Illustrations: Likely includes detailed diagrams, illustrations, and photographs. Binding Type Binding: Digital Download (PDF) - No physical binding. Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Liberty Engine Configuration: Parallel Twin Cylinder Displacement Options: 600cc, 700cc, 800cc Cooling System: Liquid Cooled Performance Horsepower 600: Approximately 115-125 HP (estimate based on era) Horsepower 700: Approximately 130-140 HP (estimate based on era) Horsepower 800: Approximately 145-155 HP (estimate based on era) Fuel System Carburetion: Mikuni VM Series Carburetors (specific sizes vary by engine displacement) Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) Oil Injection: Automixing 2-stroke oil injection system 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and Arctic 2-CVT secondary clutch. Optional Options: N/A (CVT is standard) Features Gear Reduction: Chain case with gear reduction, final drive via chain. Clutch Service: Manual adjustment and maintenance of primary and secondary clutches. 📐 Dimensions Exterior Length: Approx. 126 inches (320 cm) - Varies slightly by specific model configuration. Width: Approx. 48 inches (122 cm) - Varies slightly. Height: Approx. 46 inches (117 cm) - Varies slightly. Cargo Storage: Rear storage compartment and potential for rack or bag mounting. Weights Dry Weight: Approx. 500-550 lbs (227-250 kg) - Varies by engine and configuration. Gvw: Gross Vehicle Weight Rating - Not explicitly stated but implied for rider and cargo load. 🛡️ Safety Features Ratings Crash Test Results: N/A (Snowmobiles are not subject to automotive crash testing standards). Active Features Braking System: Hydraulic disc brake with adjustable lever. Kill Switch: Emergency engine kill switch with tether cord. Lighting: Headlights, taillight, brake light. Passive Features Chassis Design: IQ chassis designed to improve rider control and stability. Track Design: Track lugs provide traction and control. Windscreen: Provides wind protection for the rider. 💡 Technology Features...
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POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Service Repair PDF Manual Download 2007-2008
🏷️ Basic Information
Identification
Make:
Polaris
Model:
IQ Dragon Touring
Model Variant:
IQ Dragon Touring
Model Line:
IQ
Vehicle Type:
Snowmobile
Year:
2007-2008
Codes
Engine Codes Covered:
600cc, 700cc, 800cc
👋 Introduction
Market Position
Segment:
High-performance, trail touring snowmobile.
Target Audience:
Snowmobile enthusiasts seeking robust touring capability with an emphasis on power and comfort.
Competitive Analysis
Competitors:
Arctic Cat Crossfire/M Series, Ski-Doo Summit/MXZ, Yamaha Nytro/Phazer.
Key Differentiation:
Polaris's Polaris Liberty engine technology and the IQ chassis's rider-forward ergonomics and advanced suspension.
Key Features
Chassis:
Polaris IQ Chassis - known for its rider-forward positioning, improved handling, and vibration reduction.
Engines:
Available with powerful Polaris Liberty 2-stroke engines (600, 700, 800cc).
Touring Comfort:
Designed for longer rides with comfortable seating and rider ergonomics.
Performance:
Balancing trail performance with touring comfort, offering strong acceleration and top-end speed.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Scope:
Comprehensive for all service and repair jobs
Page Count
Estimated Pages:
Detailed page count not specified, but described as highly detailed.
Manual Type
Type:
Factory Type PDF Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, tuning, lubrication, cooling system.
Engine Fuel System:
Carburetor service and adjustment, fuel pump, fuel lines, fuel tank.
Ignition System:
Ignition coil, spark plugs, CDI unit, stator, troubleshooting ignition faults.
Exhaust System:
Exhaust pipe, silencer, heat shields, inspection and repair.
Drive System:
Clutch (primary and secondary), drive belt, chain case, gears, lubrication.
Suspension Front:
IFS (Independent Front Suspension) components, shock absorbers, springs, steering linkage, alignment.
Suspension Rear:
Rear suspension system, shock absorbers, springs, sliders, torque arms, track system.
Brakes:
Hydraulic brake system, caliper, master cylinder, brake fluid, brake pads, rotors, bleeding.
Electrical System:
Lighting, battery, starter, wiring diagrams, switches, gauges, electrical troubleshooting.
Bodywork Chassis:
Body panels, seat, windshield, handlebars, skis, tunnel, chassis components.
Track System:
Track inspection, tension adjustment, lubrication, replacement.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, lubrication points, spark plug service, track inspection.
Engine Repair:
Top-end rebuilds (pistons, rings, cylinders), bottom-end rebuilds (crankshaft, bearings), valve adjustments (if applicable).
Clutch Service:
Clutch inspection, cleaning, adjustment, weight and spring replacement, clutch alignment.
Suspension Overhaul:
Shock absorber rebuilds/replacements, bearing service, bushing replacement, alignment procedures.
Brake System Repair:
Caliper rebuilds, master cylinder replacement, brake line repair, hydraulic system bleeding.
Electrical Troubleshooting:
Diagnostic procedures for lighting, ignition, starting, and accessory circuits using wiring diagrams.
Carburetor Tuning:
Detailed steps for cleaning, rebuilding, and adjusting carburetors for optimal performance.
Track Replacement:
Step-by-step guide for removing and installing the snowmobile track.
Special Tool Usage:
Identification and application of necessary specialized tools for specific repairs.
Technical Depth
Level:
Professional Quality, highly detailed, Factory Type.
Diagnostic Capabilities:
Comprehensive troubleshooting guides for identifying and resolving common and complex issues.
Rebuild Instructions:
Detailed instructions for complete engine and component rebuilds.
Specification Data:
Torque specifications, clearances, tolerances, fluid capacities, electrical component values.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within PDF format for quick information retrieval.
Print Quality
Quality:
Professional Quality, designed for clarity and readability.
Illustrations:
Likely includes detailed diagrams, illustrations, and photographs.
Binding Type
Binding:
Digital Download (PDF) - No physical binding.
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
2-Stroke, Liberty Engine
Configuration:
Parallel Twin Cylinder
Displacement Options:
600cc, 700cc, 800cc
Cooling System:
Liquid Cooled
Performance
Horsepower 600:
Approximately 115-125 HP (estimate based on era)
Horsepower 700:
Approximately 130-140 HP (estimate based on era)
Horsepower 800:
Approximately 145-155 HP (estimate based on era)
Fuel System
Carburetion:
Mikuni VM Series Carburetors (specific sizes vary by engine displacement)
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Oil Injection:
Automixing 2-stroke oil injection system
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and Arctic 2-CVT secondary clutch.
Optional
Options:
N/A (CVT is standard)
Features
Gear Reduction:
Chain case with gear reduction, final drive via chain.
Clutch Service:
Manual adjustment and maintenance of primary and secondary clutches.
📐 Dimensions
Exterior
Length:
Approx. 126 inches (320 cm) - Varies slightly by specific model configuration.
Width:
Approx. 48 inches (122 cm) - Varies slightly.
Height:
Approx. 46 inches (117 cm) - Varies slightly.
Cargo
Storage:
Rear storage compartment and potential for rack or bag mounting.
Weights
Dry Weight:
Approx. 500-550 lbs (227-250 kg) - Varies by engine and configuration.
Gvw:
Gross Vehicle Weight Rating - Not explicitly stated but implied for rider and cargo load.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Snowmobiles are not subject to automotive crash testing standards).
Active Features
Braking System:
Hydraulic disc brake with adjustable lever.
Kill Switch:
Emergency engine kill switch with tether cord.
Lighting:
Headlights, taillight, brake light.
Passive Features
Chassis Design:
IQ chassis designed to improve rider control and stability.
Track Design:
Track lugs provide traction and control.
Windscreen:
Provides wind protection for the rider.
💡 Technology Features
Infotainment
Gauge Cluster:
Digital/analog combination gauge cluster displaying speed, RPM, fuel level, and warning lights.
Accessories:
Provisions for heated grips, thumb warmer, and potentially auxiliary lighting.
Driver Assistance
Ergonomics:
IQ chassis rider-forward design for improved control and reduced fatigue.
Suspension Technology:
IFS front suspension and a sophisticated rear suspension system (e.g., RydeFX shocks, Fox shocks) for enhanced ride quality and handling.
Connectivity
Diagnostic Ports:
While not 'connectivity' in the modern sense, the manual would cover diagnostic procedures for electrical systems.
🔧 Maintenance
Service Intervals
Initial Break In:
Specific break-in procedure outlined in the owner's manual, typically involving varying engine speeds and load for the first several hours/miles.
Oil Change Engine:
As per manual, typically every 1,000-1,500 miles or annually. However, for 2-stroke engines, this refers to the 2-stroke oil reservoir.
Chain Case Oil:
Check level periodically, change every 1,000-1,500 miles or annually. Specific lubricant required.
Clutch Inspection:
Inspect primary and secondary clutches for wear and cleanliness at least annually or every 500 miles.
Spark Plug Service:
Inspect and gap spark plugs every 500-1,000 miles, replace as needed.
Suspension Lubrication:
Lubricate suspension pivot points and bearings as recommended, typically annually.
Fluid Specifications
Engine Oil 2 Stroke:
Polaris Premium 2-Stroke Synthetic Oil or equivalent meeting API TC specifications.
Chain Case Lubricant:
Polaris Chaincase Lube or equivalent SAE 80W-90 GL-5 gear oil. Capacity approx. 10-12 oz.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Clutch Wear:
Premature wear on primary/secondary clutch rollers or bushings can occur with aggressive use.
Suspension Bushings:
desgaste de los bujes de la suspensión delantera y trasera con el tiempo y el uso intensivo.
Carburetor Icing:
Carburetor icing can be an issue in very cold, humid conditions.
Track Tension:
Improper track tension (too loose or too tight) can lead to premature wear of the track and suspension components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc.
Founding:
Founded in 1954, Polaris has a long history of innovation in the powersports industry.
Model Evolution
Iq Chassis Introduction:
The IQ chassis was introduced in the mid-2000s as a significant redesign focusing on rider-centric ergonomics and performance.
Dragon Trim:
The 'Dragon' trim level typically signified a higher-performance or premium package within the Polaris lineup during this era.
Touring Variant:
The 'Touring' designation indicates a configuration optimized for comfort and capability during longer rides, often including features like a taller windshield, improved seating, and potentially auxiliary storage.
Production
Production Years Iq:
The IQ platform spanned several years, with significant models produced from the mid-2000s through the late 2000s.
Manufacturing Location:
Polaris snowmobiles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris vehicles from this era were generally well-received for their performance and handling, with the IQ platform being a significant advancement.
Ratings
Consumer Reviews:
Often praised for engine power and chassis dynamics; maintenance requirements typical for performance snowmobiles.
Certifications
Emissions:
Manufactured to meet prevailing EPA and California emissions standards for snowmobiles of that period.
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