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Kawasaki Concours 14 2007-2013 Service Repair Factory Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Concours 14 Model Designation: GTR1400 Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Codes: ZG1400 A1-A6 (North America), ZG1400 B1-B6 (Europe/Other) 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Long-distance touring riders, performance-oriented motorcyclists Competitive Analysis Key Competitors: BMW R 1200 RT, Honda ST1300, Yamaha FJR1300 Key Features Features Of Vehicle: Powerful inline-four engine, shaft drive, integrated luggage, aerodynamic fairing, comfortable ergonomics Features Of Manual: Factory-original information, detailed diagrams, comprehensive troubleshooting guides, essential for maintenance and repair Ergonomics: Adjustable handlebars and windshield for rider comfort on long journeys. Value Proposition Cost Savings: Enables owners to perform routine maintenance and repairs, saving significant costs compared to dealer service. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, and troubleshooting for Kawasaki Concours 14 Specific Models: Concours 14 (GTR1400) Page Count Estimated Page Count: Detailed, likely 500+ pages (typical for comprehensive factory service manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage: disassembly, assembly, inspection, diagnostics, tuning Fuel System: Fuel injection system, injectors, throttle bodies, fuel pump, sensors Cooling System: Radiator, fan, coolant, thermostat, water pump, lines Transmission: Clutch, gearbox, internal components, shift mechanism Drive Train: Shaft drive system, universal joints, final drive gears Suspension: Front forks (inversion, damping, seals), rear monoshock, linkage, adjustments Brakes: Front and rear brake systems, calipers, discs, master cylinders, hydraulic lines, ABS system Electrical System: Battery, charging system, ignition, lighting, starter, ECUs, sensors, wiring diagrams Bodywork And Chassis: Frame, fairings, body panels, seat, luggage systems, mounting points Steering System: Handlebars, steering stem, bearings, linkages Intake And Exhaust: Airbox, intake ducts, exhaust system, catalytic converter Dashboard And Controls: Instrument cluster, switches, lighting controls, and warning indicators. Tire And Wheel: Specifications for tire pressures, wheel removal and installation, and balancing. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug service, chain/drive maintenance Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation Repair: Step-by-step instructions for component replacement and repair Rebuilds: Complete engine and transmission rebuild procedures Adjustments: Valve clearance, suspension settings, throttle cable, clutch lever Wiring Diagrams: Detailed electrical system schematics for all components Advanced Diagnostics: Coverage includes troubleshooting for complex electronic issues, fuel system performance, and engine control unit (ECU) related problems. Installation Of Accessories: While primarily a repair manual, it often includes basic guidelines or considerations for common accessory installations if they integrate with existing systems. Technical Depth Depth: Factory-level detail for professional mechanics and advanced DIY enthusiasts Content Type: Step-by-step instructions, diagrams, illustrations, specifications, wiring schematics 📊 Manual Specifications File Format Format: PDF Readability: Searchable text, viewable on PC, Mac, and various devices (e.g., Kindle) Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Printability: Fully printable, allowing users to print specific pages or sections Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder Inline-4 Displacement: 1,352 cc (82.5 cu in) Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 11.0:1 Performance Horsepower Est: Approx. 155 hp @ 8,800 rpm (claimed, may vary by region/tuning) Torque Est: Approx. 100 lb-ft @ 6,200 rpm (claimed, may vary by region/tuning) Fuel System Fuel Delivery: Fuel injection with dual throttle valves (SD-TVCS) Ignition: Digital CDI with electronic advance Lubrication Oil Capacity With Filter: Approx. 4.0 US qt (3.8 L) Recommended Oil Viscosity: 10W-40 (refer to manual for specific API service classification and temperature ranges) 🔧 Transmission Standard Type: 6-speed, constant mesh, return type Features Drive System: Shaft drive Clutch: Wet, multi-disc, hydraulic actuation 📐 Dimensions Exterior Overall Length: Approx. 2,305 mm (90.7 in) Overall Width: Approx. 790 mm (31.1 in) Overall Height: Approx. 1,320 mm (52.0 in) Wheelbase: Approx. 1,520 mm (59.8 in) Weights Curb Weight: Approx. 303 kg (668 lbs) Fuel Capacity: 23 Liters (6.1 US gal) 🛡️ Safety Features Features ABS: Available on certain models/trims (e.g., ABS models) Braking System: Linked Triple B (LTB) Braking System (front and rear brakes linked) 💡 Technology Features Infotainment Audio System: Optional accessory audio systems were available. Driver Assistance ABS Implementation: Electronically controlled ABS system integrated with braking hydraulics. Connectivity Diagnostics: On-board diagnostics (OBD-II type) for engine management and fault detection. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,700 miles (6,000 km) or 6 months, whichever comes first (refer to manual for exact spec) Valve Clearance Check: Typically every 7,500 miles (12,000 km) (refer to manual for exact spec) Spark Plug Replacement: Refer to manual, often around 15,000 miles (24,000 km) Fluid Specifications Engine Oil: API SG or SH, SAE 10W-40 Coolant: Kawasaki Motorcycle Coolant or equivalent (ethylene glycol-based, 50/50 mix with distilled water) Brake Fluid: DOT 4 recommended Final Drive Oil: API GL-5, SAE...
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Kawasaki Concours 14 2007-2013 Service Repair Factory Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Concours 14
Model Designation:
GTR1400
Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Codes:
ZG1400 A1-A6 (North America), ZG1400 B1-B6 (Europe/Other)
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Long-distance touring riders, performance-oriented motorcyclists
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda ST1300, Yamaha FJR1300
Key Features
Features Of Vehicle:
Powerful inline-four engine, shaft drive, integrated luggage, aerodynamic fairing, comfortable ergonomics
Features Of Manual:
Factory-original information, detailed diagrams, comprehensive troubleshooting guides, essential for maintenance and repair
Ergonomics:
Adjustable handlebars and windshield for rider comfort on long journeys.
Value Proposition
Cost Savings:
Enables owners to perform routine maintenance and repairs, saving significant costs compared to dealer service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, and troubleshooting for Kawasaki Concours 14
Specific Models:
Concours 14 (GTR1400)
Page Count
Estimated Page Count:
Detailed, likely 500+ pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage: disassembly, assembly, inspection, diagnostics, tuning
Fuel System:
Fuel injection system, injectors, throttle bodies, fuel pump, sensors
Cooling System:
Radiator, fan, coolant, thermostat, water pump, lines
Transmission:
Clutch, gearbox, internal components, shift mechanism
Drive Train:
Shaft drive system, universal joints, final drive gears
Suspension:
Front forks (inversion, damping, seals), rear monoshock, linkage, adjustments
Brakes:
Front and rear brake systems, calipers, discs, master cylinders, hydraulic lines, ABS system
Electrical System:
Battery, charging system, ignition, lighting, starter, ECUs, sensors, wiring diagrams
Bodywork And Chassis:
Frame, fairings, body panels, seat, luggage systems, mounting points
Steering System:
Handlebars, steering stem, bearings, linkages
Intake And Exhaust:
Airbox, intake ducts, exhaust system, catalytic converter
Dashboard And Controls:
Instrument cluster, switches, lighting controls, and warning indicators.
Tire And Wheel:
Specifications for tire pressures, wheel removal and installation, and balancing.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, chain/drive maintenance
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation
Repair:
Step-by-step instructions for component replacement and repair
Rebuilds:
Complete engine and transmission rebuild procedures
Adjustments:
Valve clearance, suspension settings, throttle cable, clutch lever
Wiring Diagrams:
Detailed electrical system schematics for all components
Advanced Diagnostics:
Coverage includes troubleshooting for complex electronic issues, fuel system performance, and engine control unit (ECU) related problems.
Installation Of Accessories:
While primarily a repair manual, it often includes basic guidelines or considerations for common accessory installations if they integrate with existing systems.
Technical Depth
Depth:
Factory-level detail for professional mechanics and advanced DIY enthusiasts
Content Type:
Step-by-step instructions, diagrams, illustrations, specifications, wiring schematics
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Searchable text, viewable on PC, Mac, and various devices (e.g., Kindle)
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder Inline-4
Displacement:
1,352 cc (82.5 cu in)
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Est:
Approx. 155 hp @ 8,800 rpm (claimed, may vary by region/tuning)
Torque Est:
Approx. 100 lb-ft @ 6,200 rpm (claimed, may vary by region/tuning)
Fuel System
Fuel Delivery:
Fuel injection with dual throttle valves (SD-TVCS)
Ignition:
Digital CDI with electronic advance
Lubrication
Oil Capacity With Filter:
Approx. 4.0 US qt (3.8 L)
Recommended Oil Viscosity:
10W-40 (refer to manual for specific API service classification and temperature ranges)
🔧 Transmission
Standard
Type:
6-speed, constant mesh, return type
Features
Drive System:
Shaft drive
Clutch:
Wet, multi-disc, hydraulic actuation
📐 Dimensions
Exterior
Overall Length:
Approx. 2,305 mm (90.7 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,320 mm (52.0 in)
Wheelbase:
Approx. 1,520 mm (59.8 in)
Weights
Curb Weight:
Approx. 303 kg (668 lbs)
Fuel Capacity:
23 Liters (6.1 US gal)
🛡️ Safety Features
Features
ABS:
Available on certain models/trims (e.g., ABS models)
Braking System:
Linked Triple B (LTB) Braking System (front and rear brakes linked)
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio systems were available.
Driver Assistance
ABS Implementation:
Electronically controlled ABS system integrated with braking hydraulics.
Connectivity
Diagnostics:
On-board diagnostics (OBD-II type) for engine management and fault detection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,700 miles (6,000 km) or 6 months, whichever comes first (refer to manual for exact spec)
Valve Clearance Check:
Typically every 7,500 miles (12,000 km) (refer to manual for exact spec)
Spark Plug Replacement:
Refer to manual, often around 15,000 miles (24,000 km)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-40
Coolant:
Kawasaki Motorcycle Coolant or equivalent (ethylene glycol-based, 50/50 mix with distilled water)
Brake Fluid:
DOT 4 recommended
Final Drive Oil:
API GL-5, SAE 80W-90 hypoid gear oil
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (depending on riding style), wheel bearings
Potential Faults:
Some early models might have experienced minor electrical gremlins or heat management considerations; the manual provides diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries is a major Japanese conglomerate with a long history in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Concours Lineage:
The Concours 14 is the second generation of the Concours line, replacing the original Concours (ZG1000) and utilizing the powerful engine from the Ninja ZX-14.
Production
Original Introduction:
2007
Major Updates In Period:
Minor updates across the 2007-2013 period, including potential ECU re-mapping, cosmetic changes, and accessory integrations (e.g., improved fairing design on later models).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Concours 14 was generally well-received by the press and riders for its blend of sportbike performance and long-distance comfort.
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