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Harley Davidson Touring models FLHR FLHT 2007 Repair Service Manual

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This manual covers the 2007 Touring Models, including the FLHR (Road King), FLHRC (Road King Classic), FLHRS (Road King Custom), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), and FLTR (Road Glide). These premium touring motorcycles are renowned for their comfortable ergonomics, ample luggage capacity, and powerful Twin Cam 96B (1584cc) engines, designed for long-distance riding and touring enthusiasts. The legacy, dating back to 1903, is built on iconic styling, robust engineering, and a strong emphasis on rider experience, making these models highly sought after. This comprehensive repair service manual provides detailed information for the repair, service, maintenance, and troubleshooting of your 2007 Touring Model. It covers all major systems, including the engine, drivetrain, chassis, electrical system, fuel system, brakes, and suspension, with step-by-step procedures and clear illustrations. Essential technical specifications, diagnostic charts, and routine maintenance schedules are also included, empowering owners, mechanics, and technicians to effectively maintain and repair these motorcycles, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Models Year: 2007 Specific Models Covered: FLHR (Road King), FLHRC (Road King Classic), FLHRS (Road King Custom), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), FLTR (Road Glide) 👋 Introduction Market Position Category: Premium Touring Motorcycle Target Audience: Long-distance riders, touring enthusiasts, Harley-Davidson owners seeking detailed maintenance and repair information. Competitive Analysis Key Competitors: Other touring motorcycles from brands like Honda (Gold Wing), BMW (R 1200 RT), Indian (Roadmaster). Key Features Touring Capabilities: Comfortable ergonomics, ample luggage capacity (saddlebags, tour-paks), powerful engines for highway cruising. Model Variety: Offers a range of styling and feature variations within the Touring platform to suit different preferences. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Service, Maintenance, Troubleshooting, Diagnostics Systems Covered: Engine, Drivetrain, Chassis, Electrical, Fuel System, Brakes, Suspension, Bodywork, Accessories Page Count Estimated Pages: Approximately 600-800 pages (typical for this type of comprehensive manual) Manual Type Type: Factory Authorized Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Details: Detailed specifications, disassembly, assembly, inspection, repair of Twin Cam 96B (1584cc) engine components. Fuel System: Fuel injection (EFI) system diagnostics, service, component replacement (injectors, fuel pump, regulator). Drivetrain: Clutch operation, transmission (5-speed Cruise Drive), final drive, primary drive system service and repair. Electrical System: Wiring diagrams, lighting, ignition system, charging system (stator, regulator/rectifier), starter, battery service, diagnostics. Brakes Suspension: Hydraulic brake system (front and rear) service, bleeding, component replacement. Suspension fork service, rear shock absorber replacement. Chassis Bodywork: Frame inspection, wheel and tire service, fairing and body panel removal/installation, seat service, luggage systems. Procedures Included Maintenance Tasks: Routine maintenance, oil changes, filter replacements, spark plug service, brake fluid changes, cable adjustments. Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, use of diagnostic tools (e.g., Harley-Davidson Digital Technician Lite). Repair Procedures: Step-by-step instructions for component disassembly, repair, reassembly, and adjustments for all major systems. Technical Specifications: Torque specifications, clearances, fluid capacities, wear limits, electrical values. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: Illustrated with clear, high-resolution diagrams and photographs. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Harley-Davidson Twin Cam 96B (Pushrod-actuated, overhead valves) Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.8:1 Performance Horsepower: Approximately 70-75 HP (at crankshaft, figures can vary slightly by source) Torque: Approximately 90-95 lb-ft @ 3000 RPM (at crankshaft) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 89 octane (octane rating may vary by region/recommendation) Oil System Oil Type: Harley-Davidson recommends their proprietary SYN3 (Synthetic) or other compatible V-twin motorcycle oil (e.g., 20W-50). Oil Capacity: Approximately 4 quarts (3.8 liters) with filter change. 🔧 Transmission Standard Transmission Type: 5-speed Cruise Drive Gear Ratios: 1st: 9.318, 2nd: 6.454, 3rd: 4.793, 4th: 3.854, 5th: 3.286 Features Clutch Type: Wet, multi-plate, hydraulic actuation Final Drive: Belt drive, 25mm Fluid Specifications Transmission Fluid Type: Harley-Davidson Transmission Fluid, or a comparable heavy-duty gear oil meeting specific viscosity and performance requirements (e.g., SAE 75W-90 or 75W-140 often used, consult manual for precise spec). 📐 Dimensions Exterior Length: Approx. 92.9 in (2360 mm) for FLHR, varies slightly by model Weights Dry Weight: Approx. 700-750 lbs (317-340 kg) depending on model Gvwr: Approx. 1360 lbs (617 kg) Wheels Tires Front Tire: 130/70-18 (varies slightly by model) Rear Tire: 180/65-16 (varies slightly by model) Wheel Bolt Pattern: N/A (Cast or Spoked wheels with hub mount) 🛡️ Safety Features Ratings Crash Safety: Motorcycles are not typically rated by NHTSA or IIHS in the...
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Harley Davidson Touring models FLHR FLHT 2007 Repair Service ManualHarley Davidson Touring models FLHR FLHT 2007 Repair Service ManualHarley Davidson Touring models FLHR FLHT 2007 Repair Service Manual
This manual covers the 2007 Touring Models, including the FLHR (Road King), FLHRC (Road King Classic), FLHRS (Road King Custom), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), and FLTR (Road Glide). These premium touring motorcycles are renowned for their comfortable ergonomics, ample luggage capacity, and powerful Twin Cam 96B (1584cc) engines, designed for long-distance riding and touring enthusiasts. The legacy, dating back to 1903, is built on iconic styling, robust engineering, and a strong emphasis on rider experience, making these models highly sought after. This comprehensive repair service manual provides detailed information for the repair, service, maintenance, and troubleshooting of your 2007 Touring Model. It covers all major systems, including the engine, drivetrain, chassis, electrical system, fuel system, brakes, and suspension, with step-by-step procedures and clear illustrations. Essential technical specifications, diagnostic charts, and routine maintenance schedules are also included, empowering owners, mechanics, and technicians to effectively maintain and repair these motorcycles, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring Models
Year:
2007
Specific Models Covered:
FLHR (Road King), FLHRC (Road King Classic), FLHRS (Road King Custom), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), FLTR (Road Glide)
👋 Introduction
Market Position
Category:
Premium Touring Motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, Harley-Davidson owners seeking detailed maintenance and repair information.
Competitive Analysis
Key Competitors:
Other touring motorcycles from brands like Honda (Gold Wing), BMW (R 1200 RT), Indian (Roadmaster).
Key Features
Touring Capabilities:
Comfortable ergonomics, ample luggage capacity (saddlebags, tour-paks), powerful engines for highway cruising.
Model Variety:
Offers a range of styling and feature variations within the Touring platform to suit different preferences.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting, Diagnostics
Systems Covered:
Engine, Drivetrain, Chassis, Electrical, Fuel System, Brakes, Suspension, Bodywork, Accessories
Page Count
Estimated Pages:
Approximately 600-800 pages (typical for this type of comprehensive manual)
Manual Type
Type:
Factory Authorized Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Details:
Detailed specifications, disassembly, assembly, inspection, repair of Twin Cam 96B (1584cc) engine components.
Fuel System:
Fuel injection (EFI) system diagnostics, service, component replacement (injectors, fuel pump, regulator).
Drivetrain:
Clutch operation, transmission (5-speed Cruise Drive), final drive, primary drive system service and repair.
Electrical System:
Wiring diagrams, lighting, ignition system, charging system (stator, regulator/rectifier), starter, battery service, diagnostics.
Brakes Suspension:
Hydraulic brake system (front and rear) service, bleeding, component replacement. Suspension fork service, rear shock absorber replacement.
Chassis Bodywork:
Frame inspection, wheel and tire service, fairing and body panel removal/installation, seat service, luggage systems.
Procedures Included
Maintenance Tasks:
Routine maintenance, oil changes, filter replacements, spark plug service, brake fluid changes, cable adjustments.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, use of diagnostic tools (e.g., Harley-Davidson Digital Technician Lite).
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustments for all major systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, wear limits, electrical values.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality:
Illustrated with clear, high-resolution diagrams and photographs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Harley-Davidson Twin Cam 96B (Pushrod-actuated, overhead valves)
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
Approximately 70-75 HP (at crankshaft, figures can vary slightly by source)
Torque:
Approximately 90-95 lb-ft @ 3000 RPM (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane (octane rating may vary by region/recommendation)
Oil System
Oil Type:
Harley-Davidson recommends their proprietary SYN3 (Synthetic) or other compatible V-twin motorcycle oil (e.g., 20W-50).
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.318, 2nd: 6.454, 3rd: 4.793, 4th: 3.854, 5th: 3.286
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Belt drive, 25mm
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Transmission Fluid, or a comparable heavy-duty gear oil meeting specific viscosity and performance requirements (e.g., SAE 75W-90 or 75W-140 often used, consult manual for precise spec).
📐 Dimensions
Exterior
Length:
Approx. 92.9 in (2360 mm) for FLHR, varies slightly by model
Weights
Dry Weight:
Approx. 700-750 lbs (317-340 kg) depending on model
Gvwr:
Approx. 1360 lbs (617 kg)
Wheels Tires
Front Tire:
130/70-18 (varies slightly by model)
Rear Tire:
180/65-16 (varies slightly by model)
Wheel Bolt Pattern:
N/A (Cast or Spoked wheels with hub mount)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles are not typically rated by NHTSA or IIHS in the same way as cars. Safety relies on rider skill and adherence to road regulations.
Active Features
Braking System:
Full-length, U.S. Patent No. 6,804,421, integrated, hydraulic disc brakes (dual front, single rear), possibly with ABS on some models (check specific model VIN).
Passive Features
Lighting:
Halogen headlamps, LED tail/brake lights, turn signals.
💡 Technology Features
Infotainment
Audio System:
Many models featured an AM/FM radio with CD player and CB/Intercom capabilities, often with handlebar-mounted controls.
Display:
Analog gauges for speedometer, tachometer, and instrument cluster indicators. Some models offered optional integrated cruise control buttons.
Driver Assistance
Cruise Control:
Available as standard or optional on many Touring models for highway comfort.
Connectivity
Diagnostic Port:
Service diagnostic port for connection to Harley-Davidson Electronic Diagnostic (HLD) tools.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) or 6 months (whichever comes first).
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months for routine checks, oil/filter changes, fluid level checks.
Fluid Specifications
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant, or Formula+ Transmission/Primary Chaincase Lubricant.
Brake Fluid:
DOT 4 (refer to manual for specific Harley-Davidson P/N if applicable).
Coolant:
N/A (These models are air-cooled, except potentially oil coolers and case cooling for the Twin Cam engine).
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, wheel bearings, suspension seals, primary drive chain tensioners (early Twin Cam issue).
Electrical Gremlins:
As with many complex machines, intermittent electrical issues can arise; proper diagnostic procedures are crucial.
Part Numbers
Oil Filter Example:
Harley-Davidson Part Number 63796-77A (or equivalent aftermarket)
Air Filter Example:
Harley-Davidson Part Number 29000002 (for 2007, check specific model for exact fitment)
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Touring Platform:
The Touring platform has evolved significantly over decades, with the 2007 models featuring the then-modern Twin Cam engine and refined chassis dynamics.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (assembly and key components).
🏆 Awards & Recognition
Recognitions
Brand Acclaim:
Harley-Davidson motorcycles, particularly the Touring line, are consistently recognized for their iconic styling, comfortable ride, and strong resale value within the motorcycle community.
Ratings
Owner Satisfaction:
Generally high owner satisfaction ratings for comfort, performance, and brand loyalty.
Certifications
Emission Standards:
Meets EPA and relevant regional emission standards for the model year.
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