KIA RONDO CARENS (UN) 2007 G 2.4 DOHC Engine Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Rondo Carens Model Code: UN Year: 2007 Engine Variant: 2.4L DOHC GDI (Gasoline Direct Injection) Codes Chassis Code: UN 👋 Introduction Market Position Market Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals seeking versatile and practical transportation. Competitive Analysis Key Competitors: Dodge Caliber, Toyota Matrix, Mazda 5, Ford Focus Wagon. Key Features Versatility: Flexible seating configurations, ample cargo space, practical for everyday use and family hauling. Value Proposition: Offers a blend of functionality, comfort, and affordability within its segment. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system, starting system, charging system, transmission (manual and automatic), driveline, suspension, steering, brakes, body electrical, HVAC, interior/exterior trim, diagnostics, troubleshooting, wiring diagrams. Page Count Page Count: Estimated 1000+ pages (typical for a comprehensive service manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures for the 2.4L DOHC engine, including cylinder head, block, pistons, connecting rods, crankshaft, timing system (belt/chain, tensioners, guides), valve train (camshafts, lifters, valves, springs). Engine Management: ECM/PCM operation, sensor inputs (MAP, TPS, O2, ECT, CKP, CMP), actuator outputs (injectors, ignition coils, EVAP canister purge valve, EGR valve), fuel injection strategies, emissions control systems, diagnostic trouble codes (DTCs), powertrain control module (PCM) diagnosis. Fuel System: Fuel pump operation, fuel filter replacement, fuel pressure testing, fuel injectors (diagnosis, cleaning, replacement), fuel tank and lines, EVAP system diagnosis. Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan operation, coolant capacity and type, system pressure testing. Lubrication System: Oil pump, oil pan, oil filter replacement, oil pressure testing, oil type and capacity. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors, exhaust gas recirculation (EGR) system. Ignition System: Spark plugs, ignition coils, ignition timing, dwell angle (if applicable), coil-on-plug (COP) system diagnosis. Starting Charging: Starter motor operation, battery testing, alternator output testing, charging system diagnosis. Transmission: Operation of the automatic transmission (likely a 4-speed or 5-speed depending on specific configuration), fluid type and capacity, filter replacement, torque converter operation, gear shift control, transmission control module (TCM) diagnosis, manual transmission overhaul (if applicable). Driveline: Front-wheel drive (FWD) components, CV axles, differential, wheel bearings. Suspension: MacPherson struts, control arms, ball joints, sway bars, bushings, wheel alignment specifications. Steering: Power steering system (hydraulic or electric), steering column, tie rods, rack and pinion assembly, steering angle sensor. Brakes: Front and rear disc brakes, ABS system operation, brake fluid type and bleeding procedures, parking brake system. Body Electrical: Lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, fuse box locations and functions, relay functions, body control module (BCM) functions. HVAC: Air conditioning system operation, refrigerant type, compressor, evaporator, condenser, heater core, blower motor, cabin air filter replacement, climate control system diagnosis. Interior Exterior: Removal and installation of interior panels, seats, dashboard components, exterior body panels, bumpers, doors, liftgate. Diagnostics Troubleshooting: Systematic diagnostic procedures, symptom-based troubleshooting guides, flowcharts, use of diagnostic scan tools, interpretation of live data. Procedures Included Maintenance: Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid and filter changes, cabin air filter replacement. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation. Examples include engine rebuilds, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for various issues, including engine performance problems, electrical faults, HVAC issues, and drivability concerns. Diagnostics: Procedures for using diagnostic scan tools to read and clear diagnostic trouble codes (DTCs), monitor live data streams, and perform actuator tests. Specifications: Torque specifications for all fasteners, critical clearance measurements, electrical component resistance values, and fluid capacities. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, sensor inputs, actuator outputs, and diagnostic connector pinouts. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostics and component-level repair. 📊 Manual Specifications File Format File Format: Searchable PDF with high-resolution images and diagrams. Print Quality Print Quality: Designed for clear digital viewing and high-quality printing of specific sections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G4GC (or similar designation for the 2.4L Theta engine) Engine Type: Inline-4 Cylinder, DOHC (Dual Overhead Camshafts), 16 Valves Displacement: 2351 cc (2.35 Liters) Bore X Stroke: 87.0 mm x 97.0 mm (approximate) Compression Ratio: 9.5:1 to 10.0:1 (typical for this engine family) Performance Horsepower: Approximately 162-175 hp @ 6000 rpm (depending on market and specific tuning) Torque: Approximately 160-167 lb-ft @ 4000 rpm (depending on market and specific tuning) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Gasoline Direct...
Starter motor operation, battery testing, alternator output testing, charging system diagnosis.
Transmission:
Operation of the automatic transmission (likely a 4-speed or 5-speed depending on specific configuration), fluid type and capacity, filter replacement, torque converter operation, gear shift control, transmission control module (TCM) diagnosis, manual transmission overhaul (if applicable).
Power steering system (hydraulic or electric), steering column, tie rods, rack and pinion assembly, steering angle sensor.
Brakes:
Front and rear disc brakes, ABS system operation, brake fluid type and bleeding procedures, parking brake system.
Body Electrical:
Lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, fuse box locations and functions, relay functions, body control module (BCM) functions.
HVAC:
Air conditioning system operation, refrigerant type, compressor, evaporator, condenser, heater core, blower motor, cabin air filter replacement, climate control system diagnosis.
Interior Exterior:
Removal and installation of interior panels, seats, dashboard components, exterior body panels, bumpers, doors, liftgate.
Diagnostics Troubleshooting:
Systematic diagnostic procedures, symptom-based troubleshooting guides, flowcharts, use of diagnostic scan tools, interpretation of live data.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid and filter changes, cabin air filter replacement.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation. Examples include engine rebuilds, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for various issues, including engine performance problems, electrical faults, HVAC issues, and drivability concerns.
Diagnostics:
Procedures for using diagnostic scan tools to read and clear diagnostic trouble codes (DTCs), monitor live data streams, and perform actuator tests.
Specifications:
Torque specifications for all fasteners, critical clearance measurements, electrical component resistance values, and fluid capacities.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, sensor inputs, actuator outputs, and diagnostic connector pinouts.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
Searchable PDF with high-resolution images and diagrams.
Print Quality
Print Quality:
Designed for clear digital viewing and high-quality printing of specific sections.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4GC (or similar designation for the 2.4L Theta engine)
Approximately 162-175 hp @ 6000 rpm (depending on market and specific tuning)
Torque:
Approximately 160-167 lb-ft @ 4000 rpm (depending on market and specific tuning)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on specific market variant. Manual specifies DOHC Engine, implying advanced fuel delivery.
Fuel Type:
Unleaded gasoline (Octane rating as recommended in owner's manual, typically 87 or 89 AKI)
Fuel Tank Capacity:
Approximately 14.0 - 15.3 gallons (53 - 58 liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission with Overdrive
Features
Automatic Features:
Electronically controlled, lock-up torque converter for improved fuel efficiency.
📐 Dimensions
Exterior
Length:
Approx. 174.6 inches (4435 mm)
Width:
Approx. 71.7 inches (1820 mm)
Height:
Approx. 63.4 inches (1610 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Interior
Passenger Volume:
Approx. 97.7 cubic feet (2767 liters)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 31.6 cubic feet (895 liters)
Cargo Volume Behind 1St Row:
Approx. 65.2 cubic feet (1846 liters)
Weights
Curb Weight:
Approx. 3200 - 3400 lbs (1450 - 1542 kg)
Gross Vehicle Weight Rating:
Approx. 4400 - 4500 lbs (1996 - 2041 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for relevant model year testing)
NHTSA Front Impact Passenger:
5 Stars (for relevant model year testing)
IIHS Front Small Overlap Frontal:
Good (for models tested in later years, assess for 2007)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional or standard depending on trim level
Electronic Stability Control:
Optional or standard depending on trim level
Passive Features
Airbags:
Frontal airbags for driver and front passenger, side-curtain airbags (optional/standard depending on trim), front side-impact airbags (optional/standard).
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with optional MP3 playback. Auxiliary input jack.
Navigation:
Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Consult manual for specific recommendation.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium or platinum plugs. Consult manual for type and interval.
Coolant Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years. Consult manual for specific coolant type and interval.
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km). Manual specifies procedures and fluid type.
Fluid Specifications
Engine Oil Type:
API SM or SN, ILSAC GF-4 or GF-5. Viscosity SAE 5W-20 or 5W-30 (check owner's manual for precise recommendation).
Engine Oil Capacity:
Approximately 4.5 - 4.8 quarts (4.3 - 4.6 liters) with filter change.
Coolant Type:
Ethylene glycol-based coolant with deionized water. Typically a long-life coolant (e.g., orange or pink).
Transmission Fluid Type:
SP-III (for automatic transmissions) or appropriate gear oil for manual transmissions. Consult manual for exact specification.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Issues:
Potential for oil consumption in higher mileage units, occasional issues with the crank position sensor, PCV system clogging.
Transmission Issues:
Some reports of rough shifting or delayed engagement in automatic transmissions, typically related to fluid condition or solenoids.
Suspension Issues:
Wear of front control arm bushings and ball joints, leading to clunking noises and alignment issues.
Electrical Issues:
Intermittent issues with power window motors or switches, occasional failure of the body control module (BCM).
HVAC Issues:
Compressor clutch failure, leaks in the AC system, blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, a South Korean manufacturer, has a long history in automotive production, known for offering value and increasingly, stylish and reliable vehicles.
Model Evolution
Rondo Carens Generation:
This generation (UN) represents the second generation of the Carens globally, marketed as the Rondo in some markets like North America. It was designed to offer a more car-like driving experience than traditional minivans.
Production
Production Years:
2006-2012 (for the UN chassis generation)
Manufacturing Location:
South Korea (primarily)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Some Kia models from this era received 'Good' ratings in IIHS crash tests, contributing to the vehicle's safety reputation. Specific awards for the 2007 Rondo Carens would need to be researched.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and specific components. This manual is crucial for proactive maintenance to mitigate potential issues.
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for the 2007 model year.
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