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Mitsubushi COLT 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Year: 2007 Market Focus: Europe Codes Chassis Code General: Z20/Z30 Series 👋 Introduction Market Position Vehicle Segment: Subcompact car, city car. Target Audience: Budget-conscious consumers, young drivers, urban commuters. Competitive Analysis Key Competitors 2007: Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Fiat Punto, Toyota Yaris. Key Features Unique Selling Points: Affordability, compact size for city driving, reputation for reliability (especially Japanese-engineered components), relatively good fuel economy. Manual Value Proposition Ease Of Use: Designed for ease of understanding, suitable for DIY mechanics with step-by-step instructions and clear illustrations. 📋 Manual Details Coverage Areas Market Covered: European Market Variants Page Count Estimated Page Count: Approximately 1500-2000 (typical for comprehensive service manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul for all European engine variants (e.g., 1.1L, 1.3L, 1.5L petrol, 1.5L diesel). Transmission: Manual and Automatic transmission diagnostics, repair, overhaul, clutch service. Drivetrain: Front-wheel drive (FWD) system, axles, driveshafts, CV joints. Suspension: Front MacPherson struts, rear torsion beam/independent suspension (depending on variant), shock absorbers, springs, bushings. Steering: Power steering system (hydraulic/electric), steering column, tie rods, steering rack. Brakes: Front disc brakes, rear drum/disc brakes (depending on variant), ABS system diagnostics and repair, brake fluid service. Electrical System: 12V battery, alternator, starter motor, lighting systems (headlights, taillights, interior), wiring diagrams for all circuits. Electronics: ECU (Engine Control Unit), immobilizer system, body control module (BCM), airbag system diagnostics and repair. HVAC: Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, controls. Body And Interior: Body panel removal and installation, door mechanisms, interior trim, seats, dashboard assembly. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter replacement, emission control systems. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. Cooling System: Radiator, thermostat, water pump, cooling fan, hoses, coolant type. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, belt replacement, spark plug replacement. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, warning light diagnosis. Repair: Step-by-step instructions for component replacement, engine rebuild, transmission repair, suspension overhauls, brake system repairs. Diagnostics: OBD-II (On-Board Diagnostics II) fault code interpretation, component testing, sensor readings. Bodywork: Panel alignment, rust repair, dent removal techniques, glass replacement. Technical Data: Torque specifications, clearance measurements, timing procedures, diagnostic values. Technical Depth Depth: Comprehensive: Covers routine maintenance to major engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval. Print Quality Printable: Yes, designed for printing specific pages or the entire manual. Diagrams Illustrations: High-quality, clear step-by-step diagrams and illustrations. Binding Type Binding: N/A (Digital PDF format, printable for user binding) Paper Type Paper Recommendation: Standard printer paper, with heavy stock recommended for cover pages if professionally bound. ⚙️ Engine Specifications Primary Engine Petrol 1.1L Engine Code Example: 4A91 (example, specific codes may vary) Displacement: 1.1 Liters (approx. 1124 cc) Configuration: Inline 3-cylinder, DOHC, 16-valve Horsepower Approx: 75 PS (approx. 74 hp) Torque Approx: 100 Nm (approx. 74 lb-ft) Primary Engine Petrol 1.3L Engine Code Example: 4A91 (same block, different tuning) Displacement: 1.3 Liters (approx. 1332 cc) Configuration: Inline 4-cylinder, DOHC, 16-valve Horsepower Approx: 95 PS (approx. 94 hp) Torque Approx: 120 Nm (approx. 89 lb-ft) Primary Engine Petrol 1.5L Engine Code Example: 4A91 (same block, different tuning) Displacement: 1.5 Liters (approx. 1499 cc) Configuration: Inline 4-cylinder, DOHC, 16-valve Horsepower Approx: 109 PS (approx. 107 hp) Torque Approx: 145 Nm (approx. 107 lb-ft) Primary Engine Diesel Engine Code Example: 4DZ1 (example, specific codes may vary) Displacement: 1.5 Liters (approx. 1498 cc) Configuration: Inline 4-cylinder, Common Rail Diesel Injection (CRDI), Turbocharged Horsepower Approx: 70-80 PS (approx. 69-79 hp) Torque Approx: 140-160 Nm (approx. 103-118 lb-ft) Fuel System Fuel Type: Unleaded Petrol (Euro IV compliant) and Diesel Fuel. Injection: Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel. Emission Control: Catalytic converter, Exhaust Gas Recirculation (EGR) for diesel, Lambda sensors. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (INVECS-II) Features Clutch: Hydraulically operated single dry plate clutch. Differential: Integrated in transaxle unit. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 or 75W-90 (refer to manual for exact specification). Automatic Transmission Fluid: Diamond SP-III or equivalent. 📐 Dimensions Exterior Length Approx: 3700 - 3800 mm (depending on variant) Width Approx: 1690 - 1700 mm Height Approx: 1500 - 1550 mm Wheelbase Approx: 2500 mm Weights Curb Weight Approx: 950 - 1100 kg (depending on engine and trim) Gross Vehicle Weight Rating Gvwr Approx: 1400 - 1500 kg Cargo Cargo Volume Rear Seats Up Approx: 220 - 250 Liters (depending on body style) Cargo Volume Rear Seats Folded Approx: 800 - 1000 Liters 🛡️ Safety Features Ratings...
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Mitsubushi COLT 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt
Year:
2007
Market Focus:
Europe
Codes
Chassis Code General:
Z20/Z30 Series
👋 Introduction
Market Position
Vehicle Segment:
Subcompact car, city car.
Target Audience:
Budget-conscious consumers, young drivers, urban commuters.
Competitive Analysis
Key Competitors 2007:
Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 207, Renault Clio, Fiat Punto, Toyota Yaris.
Key Features
Unique Selling Points:
Affordability, compact size for city driving, reputation for reliability (especially Japanese-engineered components), relatively good fuel economy.
Manual Value Proposition
Ease Of Use:
Designed for ease of understanding, suitable for DIY mechanics with step-by-step instructions and clear illustrations.
📋 Manual Details
Coverage Areas
Market Covered:
European Market Variants
Page Count
Estimated Page Count:
Approximately 1500-2000 (typical for comprehensive service manuals)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul for all European engine variants (e.g., 1.1L, 1.3L, 1.5L petrol, 1.5L diesel).
Transmission:
Manual and Automatic transmission diagnostics, repair, overhaul, clutch service.
Drivetrain:
Front-wheel drive (FWD) system, axles, driveshafts, CV joints.
Suspension:
Front MacPherson struts, rear torsion beam/independent suspension (depending on variant), shock absorbers, springs, bushings.
Steering:
Power steering system (hydraulic/electric), steering column, tie rods, steering rack.
Brakes:
Front disc brakes, rear drum/disc brakes (depending on variant), ABS system diagnostics and repair, brake fluid service.
Electrical System:
12V battery, alternator, starter motor, lighting systems (headlights, taillights, interior), wiring diagrams for all circuits.
Electronics:
ECU (Engine Control Unit), immobilizer system, body control module (BCM), airbag system diagnostics and repair.
HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, controls.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard assembly.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter replacement, emission control systems.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
Cooling System:
Radiator, thermostat, water pump, cooling fan, hoses, coolant type.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication, belt replacement, spark plug replacement.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, warning light diagnosis.
Repair:
Step-by-step instructions for component replacement, engine rebuild, transmission repair, suspension overhauls, brake system repairs.
Diagnostics:
OBD-II (On-Board Diagnostics II) fault code interpretation, component testing, sensor readings.
Bodywork:
Panel alignment, rust repair, dent removal techniques, glass replacement.
Technical Data:
Torque specifications, clearance measurements, timing procedures, diagnostic values.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to major engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Printable:
Yes, designed for printing specific pages or the entire manual.
Diagrams Illustrations:
High-quality, clear step-by-step diagrams and illustrations.
Binding Type
Binding:
N/A (Digital PDF format, printable for user binding)
Paper Type
Paper Recommendation:
Standard printer paper, with heavy stock recommended for cover pages if professionally bound.
⚙️ Engine Specifications
Primary Engine Petrol 1.1L
Engine Code Example:
4A91 (example, specific codes may vary)
Displacement:
1.1 Liters (approx. 1124 cc)
Configuration:
Inline 3-cylinder, DOHC, 16-valve
Horsepower Approx:
75 PS (approx. 74 hp)
Torque Approx:
100 Nm (approx. 74 lb-ft)
Primary Engine Petrol 1.3L
Engine Code Example:
4A91 (same block, different tuning)
Displacement:
1.3 Liters (approx. 1332 cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Horsepower Approx:
95 PS (approx. 94 hp)
Torque Approx:
120 Nm (approx. 89 lb-ft)
Primary Engine Petrol 1.5L
Engine Code Example:
4A91 (same block, different tuning)
Displacement:
1.5 Liters (approx. 1499 cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Horsepower Approx:
109 PS (approx. 107 hp)
Torque Approx:
145 Nm (approx. 107 lb-ft)
Primary Engine Diesel
Engine Code Example:
4DZ1 (example, specific codes may vary)
Displacement:
1.5 Liters (approx. 1498 cc)
Configuration:
Inline 4-cylinder, Common Rail Diesel Injection (CRDI), Turbocharged
Horsepower Approx:
70-80 PS (approx. 69-79 hp)
Torque Approx:
140-160 Nm (approx. 103-118 lb-ft)
Fuel System
Fuel Type:
Unleaded Petrol (Euro IV compliant) and Diesel Fuel.
Injection:
Multi-point fuel injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel.
Emission Control:
Catalytic converter, Exhaust Gas Recirculation (EGR) for diesel, Lambda sensors.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (INVECS-II)
Features
Clutch:
Hydraulically operated single dry plate clutch.
Differential:
Integrated in transaxle unit.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 (refer to manual for exact specification).
Automatic Transmission Fluid:
Diamond SP-III or equivalent.
📐 Dimensions
Exterior
Length Approx:
3700 - 3800 mm (depending on variant)
Width Approx:
1690 - 1700 mm
Height Approx:
1500 - 1550 mm
Wheelbase Approx:
2500 mm
Weights
Curb Weight Approx:
950 - 1100 kg (depending on engine and trim)
Gross Vehicle Weight Rating Gvwr Approx:
1400 - 1500 kg
Cargo
Cargo Volume Rear Seats Up Approx:
220 - 250 Liters (depending on body style)
Cargo Volume Rear Seats Folded Approx:
800 - 1000 Liters
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 4 or 5 stars (depending on safety equipment fitted)
Active Features
ABS:
Standard on most European models, with EBD (Electronic Brakeforce Distribution).
Esp Optional:
Optional on higher trims, Electronic Stability Programme (ESP).
Passive Features
Airbags:
Driver and front passenger airbags standard; optional side airbags and curtain airbags on some trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats.
Body Structure:
Reinforced safety cell, energy-absorbing crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, with optional MP3 playback or auxiliary input depending on trim level. Basic speaker setup.
Display:
Basic dashboard display for odometer, trip computer, fuel level, and warning lights. No large central infotainment screen typical of modern vehicles.
Driver Assistance
Cruise Control:
Optional on higher specification models.
Parking Sensors:
Aftermarket fitment or very rare factory option on top trims.
Connectivity
Bluetooth:
Not typically factory fitted for 2007 models; aftermarket solutions common.
Usb Aux:
Auxiliary input jack may be present on some audio systems; USB ports were rare.
🔧 Maintenance
Service Intervals Oil
Engine Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first. Shorter intervals recommended for severe driving conditions (e.g., frequent short trips, stop-and-go traffic).
Service Intervals Filters
Air Filter Replacement:
Every 30,000 km or 24 months.
Cabin Air Filter Replacement:
Every 15,000 km or 12 months.
Service Intervals Spark Plugs
Spark Plug Replacement Petrol:
Platinum-tipped spark plugs: 90,000 - 100,000 km. Standard plugs: 30,000 km (verify specific plug type).
Service Intervals Fluids
Brake Fluid Replacement:
Every 24 months or 40,000 km.
Coolant Replacement:
First replacement at 90,000 km or 5 years, then every 45,000 km or 2 years thereafter (using Mitsubishi Super Long Life Coolant or equivalent).
Fluid Specifications
Engine Oil Spec:
API SN, ACEA A3/B4 or C2/C3, viscosity typically 5W-30 or 5W-40 (refer to manual for exact engine oil recommendation).
Coolant Type:
Ethylene Glycol based, pink or blue colored coolant (long-life type, e.g., Mitsubishi Super Long Life Coolant).
Known Issues
Common Problems:
Occasional reports of early clutch wear (manual transmission), minor electrical gremlins (e.g., interior lights), and potential for injector issues on older diesel models. Check for corrosion on older vehicles.
Timing Belt Vs Chain:
The 4A9 engines typically use a timing chain, which generally does not require replacement as a scheduled maintenance item but should be inspected for noise or stretching.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese manufacturer with a long history in automotive and industrial sectors, known for robust engineering and rally heritage (e.g., Lancer Evolution).
Model Evolution
Colt Lineage:
The Colt nameplate has been used by Mitsubishi for various subcompact cars since the 1960s, evolving through multiple generations and platforms.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential assembly in other Mitsubishi plants or joint ventures for specific markets.
Production Years Z20 Series
Generation:
This generation (often referred to as the Z20 series for hatchbacks and Z30 for sedans/coupes, though the manual focuses on the hatchback Colt) was produced roughly from 2002 to 2012, with the 2007 model being part of the mid-life updates or core production.
🏆 Awards & Recognition
Recognitions
General Reputation:
Generally well-regarded for its affordability, fuel efficiency, and practicality as a city car. Often praised for its compact dimensions and maneuverability.
Specific Awards:
Specific awards for the 2007 Colt are less prominent than for larger or more performance-oriented vehicles. Its success was primarily in its segment through consistent sales and value proposition in European markets.
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