The Gilera GP800, produced from 2007 onwards, represents a significant entry into the maxi-scooter market. This Italian-designed machine combines powerful V-twin engine performance with the practicality of an automatic Continuously Variable Transmission (CVT). Its robust chassis and advanced braking systems, often featuring optional ABS, contribute to a stable and confident riding experience. The GP800 was engineered as a sporty urban commuter and a capable Grand Tourer, reflecting Gilera's heritage of performance and innovation, making it a compelling choice for discerning riders. This comprehensive Service Repair Workshop Manual provides detailed, factory-level information essential for the maintenance and repair of your Gilera GP800. It covers all critical systems, including engine mechanicals, transmission, chassis, suspension, brakes, and electrical systems, offering step-by-step instructions for routine maintenance, troubleshooting, diagnostics, and major repairs. With clear diagrams and exploded views, this manual is an invaluable resource for owners, independent repair shops, and DIY enthusiasts seeking to maintain their vehicle effectively and economically. 🏷️ Basic Information Identification Make: Gilera Model: GP800 Year: 2007 onwards 👋 Introduction Market Position Target User: Owners seeking to perform maintenance and repairs themselves, independent repair shops, DIY enthusiasts. Value Proposition: Saves money on repair costs, empowers owners with knowledge to maintain their vehicle effectively. Key Features Content Emphasis: Step-by-step instructions, detailed exploded pictures and diagrams. Completeness: Covers the entire vehicle from front to back, every service and repair job. Convenience: Instant download, no shipping costs or waiting. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, lubrication, cooling system, fuel system (carburetor/injection), exhaust system, ignition system, starting system, charging system. Transmission: Automatic transmission (CVT), clutch operation, gear ratios (if applicable), lubrication, maintenance, troubleshooting. Chassis And Suspension: Frame, front suspension (forks), rear suspension (swingarm, shock absorber), steering system, wheel bearings, alignment. Brakes: Front and rear brake systems, hydraulic components, brake fluid, pads, discs, bleeding procedures, ABS system (if equipped). Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system, instrumentation, ignition switch, fuses, relays, ECU troubleshooting. Bodywork And Trim: Fairings, panels, seats, luggage compartments, mirrors, indicators, bodywork repair and replacement. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors/carburetors, evaporative emission control system. Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan operation. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain/belt adjustment (if applicable), brake checks, fluid level checks. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component testing and replacement. Component Disassembly Reassembly: Detailed instructions with exploded views for all major and minor components. Technical Depth Depth: Factory-level detail, covering everything from basic checks to complete engine and electrical system overhauls. 📊 Manual Specifications File Format File Type: PDF Compatibility: PC & MAC Compatible Searchability: Likely searchable text content within the PDF for quick reference. Printability: Printable pages on demand. Quality: Professional quality, highly detailed, with exploded pictures and diagrams. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement: 799 cc (likely, based on GP800 model designation) Performance Horsepower: Typically around 55-60 HP (specific figures require model year confirmation) Torque: Specific torque figures vary, but expect robust mid-range power. Fuel System Injection Type: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Engagement: Smooth and automatic gear ratio changes for optimal performance and economy. 📐 Dimensions Exterior Length: Specific dimensions require consultation of detailed specs, but it is a maxi-scooter. Width: Specific dimensions require consultation of detailed specs. Height: Specific dimensions require consultation of detailed specs. Weights Dry Weight: Approximately 205-215 kg (specific figures vary by year and equipment). 🛡️ Safety Features Ratings ABS: Often available with ABS as an option or standard on certain trims. Active Features Braking System: Powerful dual-disc front brakes and single rear disc, potentially with ABS. Passive Features Frame Construction: Robust chassis designed for stability and rider confidence. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination instrument cluster displaying speed, RPM, fuel level, engine temperature, and other essential information. Driver Assistance ABS System: Optional ABS system for enhanced braking safety. Connectivity Lighting: Halogen or LED lighting for headlights, taillights, and indicators. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-7,500 km or annually. Air Filter Replacement: Every 10,000-15,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 15,000-20,000 km, depending on spark plug type. Fluid Specifications Engine Oil Type: Synthetic SAE 10W-40 or 15W-50 motorcycle oil, API SG or higher, JASO MA certified. Coolant Type: Ethylene glycol-based antifreeze mixture, typically a 50/50 blend with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Electrical Connections: Some reports of corrosion or loose connections in the electrical system,...