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Gilera GP800 IE Workshop Manual 2007 Onwards

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Year From: 2007 Codes Engine Code: M618 👋 Introduction Market Position Positioning: A comprehensive DIY and professional workshop resource for Gilera GP800 owners, enabling independent servicing and repairs. Competitive Analysis Competitor Comparison: Offers a dealership-level manual at a fraction of the cost, providing immediate access and long-term usability compared to limited subscriptions or overpriced physical manuals. Key Features Features: Instant download, lifetime access, printable pages, detailed diagrams, A-Z coverage of mechanical and electrical systems. 📋 Manual Details Coverage Areas Coverage: All models and repairs A-Z, Mechanical & Electrical Page Count Estimated Pages: Extensive (Implied by 'A-Z' coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine repair, Engine removal/installation, Cylinder head/valve train, Engine block, Engine lubrication, Intake manifold/exhaust system, Fuel and emissions, Ignition Transmission: Transaxle, Clutch, Automatic Transmission (if applicable) Chassis: Suspension, Steering, Brakes (including ABS), Driveshaft, Differential Electrical: Electrical systems, SRS (Supplemental Restraint System), Wiring Diagrams, Ignition Body: Body, Heater and Air Conditioning, Automatic Climate Control Procedures Included Maintenance: Routine Maintenance, Tune-up Procedures, Servicing Repair: All repairs A-Z, Mechanical repairs, Electrical repairs, Engine repair, Air Conditioning repair, Exhaust repair, Emissions control repair Technical Procedures: Valve timing procedures, Chain & gear replacement, General removal & installation instructions, Tensioner adjustments, Tensioner release & reset methods, Chain routing & sprocket/gear valve timing marks Technical Depth Depth: Comprehensive (Detailed pictures & diagrams, specifications, tightening torques, timing marks) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable pages, print only what you need Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin, SOHC Displacement: 799 cc (48.7 cu in) Performance Bore X Stroke: 92 mm x 75.5 mm (3.62 x 2.97 in) Horsepower: Approx. 75 hp (56 kW) @ 7,500 rpm (Note: Specific figure may vary by tuning and market, manual will confirm) Torque: Approx. 76 Nm (56 lb-ft) @ 6,000 rpm (Note: Specific figure may vary by tuning and market, manual will confirm) Fuel System Fuel Delivery: Electronic Fuel Injection (IE - Iniezione Elettronica) Ignition System: Electronic Ignition Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Type: Belt drive 📐 Dimensions Exterior Length: Approx. 2,250 mm (88.6 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1,430 mm (56.3 in) Weights Dry Weight: Approx. 245 kg (540 lbs) Fuel Capacity: Approx. 18.5 Liters (4.9 US gal) 🛡️ Safety Features Passive Features Lighting: Dual Halogen Headlights, LED Taillight Braking System: Disc brakes front and rear, ABS available as an option on some models. Active Features ABS: Antilock Braking System (Optional/Market Dependent) 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination display, including speedometer, tachometer, fuel gauge, coolant temperature, and warning lights. Driver Assistance ABS Availability: Optional ABS system for enhanced braking control. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for engine management and fault code retrieval. Lighting Headlight Type: Dual Halogen headlights for improved night visibility. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time recommendations (typically 5,000-7,500 km or annual). Spark Plug Replacement: Refer to manual for specific mileage/time recommendations. Belt Replacement: Refer to manual for specific mileage/time recommendations (critical for CVT). Fluid Specifications Engine Oil Type: Refer to manual for API GL-4 or GL-5 specification, viscosity grade (e.g., 10W-40 or 15W-50) suitable for ambient temperatures. Coolant Type: Ethylene glycol-based antifreeze mixture (typically 50/50). Brake Fluid Type: DOT 4 recommended. Transmission Fluid Type: Refer to manual for specific CVT fluid requirements, often proprietary or specialized. Known Issues Common Problems: Potential issues include CVT belt wear, occasional electrical gremlins, and typical wear-and-tear on suspension components given its performance orientation. Refer to manual for diagnostic procedures. 📚 Vehicle History Brand Heritage Heritage: Gilera is an Italian manufacturer with a long history in motorcycling, known for its performance-oriented scooters and motorcycles. Model Evolution Evolution: The GP800, introduced in 2007, was Gilera's flagship maxi-scooter, designed to offer motorcycle-like performance and handling. It shared its platform and engine with the Aprilia SRV 850. Its development was a significant step for Gilera in the performance scooter market. Production Production Years: 2007 - 2011 (approximate, followed by Aprilia SRV 850) Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Industry Acknowledgement: While specific awards for the Gilera GP800 are not widely publicized, its design and performance were recognized within the maxi-scooter segment for its ambitious blend of scooter practicality and motorcycle capability.
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Gilera GP800 IE Workshop Manual 2007 OnwardsGilera GP800 IE Workshop Manual 2007 OnwardsGilera GP800 IE Workshop Manual 2007 OnwardsGilera GP800 IE Workshop Manual 2007 Onwards
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Year From:
2007
Codes
Engine Code:
M618
👋 Introduction
Market Position
Positioning:
A comprehensive DIY and professional workshop resource for Gilera GP800 owners, enabling independent servicing and repairs.
Competitive Analysis
Competitor Comparison:
Offers a dealership-level manual at a fraction of the cost, providing immediate access and long-term usability compared to limited subscriptions or overpriced physical manuals.
Key Features
Features:
Instant download, lifetime access, printable pages, detailed diagrams, A-Z coverage of mechanical and electrical systems.
📋 Manual Details
Coverage Areas
Coverage:
All models and repairs A-Z, Mechanical & Electrical
Page Count
Estimated Pages:
Extensive (Implied by 'A-Z' coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine repair, Engine removal/installation, Cylinder head/valve train, Engine block, Engine lubrication, Intake manifold/exhaust system, Fuel and emissions, Ignition
Transmission:
Transaxle, Clutch, Automatic Transmission (if applicable)
Chassis:
Suspension, Steering, Brakes (including ABS), Driveshaft, Differential
Electrical:
Electrical systems, SRS (Supplemental Restraint System), Wiring Diagrams, Ignition
Body:
Body, Heater and Air Conditioning, Automatic Climate Control
Procedures Included
Maintenance:
Routine Maintenance, Tune-up Procedures, Servicing
Repair:
All repairs A-Z, Mechanical repairs, Electrical repairs, Engine repair, Air Conditioning repair, Exhaust repair, Emissions control repair
Technical Procedures:
Valve timing procedures, Chain & gear replacement, General removal & installation instructions, Tensioner adjustments, Tensioner release & reset methods, Chain routing & sprocket/gear valve timing marks
Technical Depth
Depth:
Comprehensive (Detailed pictures & diagrams, specifications, tightening torques, timing marks)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable pages, print only what you need
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin, SOHC
Displacement:
799 cc (48.7 cu in)
Performance
Bore X Stroke:
92 mm x 75.5 mm (3.62 x 2.97 in)
Horsepower:
Approx. 75 hp (56 kW) @ 7,500 rpm (Note: Specific figure may vary by tuning and market, manual will confirm)
Torque:
Approx. 76 Nm (56 lb-ft) @ 6,000 rpm (Note: Specific figure may vary by tuning and market, manual will confirm)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (IE - Iniezione Elettronica)
Ignition System:
Electronic Ignition
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive Type:
Belt drive
📐 Dimensions
Exterior
Length:
Approx. 2,250 mm (88.6 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1,430 mm (56.3 in)
Weights
Dry Weight:
Approx. 245 kg (540 lbs)
Fuel Capacity:
Approx. 18.5 Liters (4.9 US gal)
🛡️ Safety Features
Passive Features
Lighting:
Dual Halogen Headlights, LED Taillight
Braking System:
Disc brakes front and rear, ABS available as an option on some models.
Active Features
ABS:
Antilock Braking System (Optional/Market Dependent)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination display, including speedometer, tachometer, fuel gauge, coolant temperature, and warning lights.
Driver Assistance
ABS Availability:
Optional ABS system for enhanced braking control.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for engine management and fault code retrieval.
Lighting
Headlight Type:
Dual Halogen headlights for improved night visibility.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time recommendations (typically 5,000-7,500 km or annual).
Spark Plug Replacement:
Refer to manual for specific mileage/time recommendations.
Belt Replacement:
Refer to manual for specific mileage/time recommendations (critical for CVT).
Fluid Specifications
Engine Oil Type:
Refer to manual for API GL-4 or GL-5 specification, viscosity grade (e.g., 10W-40 or 15W-50) suitable for ambient temperatures.
Coolant Type:
Ethylene glycol-based antifreeze mixture (typically 50/50).
Brake Fluid Type:
DOT 4 recommended.
Transmission Fluid Type:
Refer to manual for specific CVT fluid requirements, often proprietary or specialized.
Known Issues
Common Problems:
Potential issues include CVT belt wear, occasional electrical gremlins, and typical wear-and-tear on suspension components given its performance orientation. Refer to manual for diagnostic procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Gilera is an Italian manufacturer with a long history in motorcycling, known for its performance-oriented scooters and motorcycles.
Model Evolution
Evolution:
The GP800, introduced in 2007, was Gilera's flagship maxi-scooter, designed to offer motorcycle-like performance and handling. It shared its platform and engine with the Aprilia SRV 850. Its development was a significant step for Gilera in the performance scooter market.
Production
Production Years:
2007 - 2011 (approximate, followed by Aprilia SRV 850)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Acknowledgement:
While specific awards for the Gilera GP800 are not widely publicized, its design and performance were recognized within the maxi-scooter segment for its ambitious blend of scooter practicality and motorcycle capability.
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