The Highlander, specifically the 2007 model year (XU40 chassis), is a mid-size crossover SUV designed for families seeking a blend of utility, comfort, and renowned reliability. Building on a legacy of dependable vehicles, this generation of the Highlander offers a spacious interior, prioritizing user-friendly features and robust safety. It was engineered to provide a car-like driving experience with the practicality of an SUV, capable of light off-road excursions. The Highlander was available with either a fuel-efficient 2.4L 4-cylinder engine or a more powerful 3.5L V6, paired with front-wheel or all-wheel drive and available automatic or manual transmissions, making it a versatile option in its segment. This comprehensive Service and Repair Manual provides essential information for maintaining and repairing the 2007 Highlander. It covers a wide range of systems, including the 2.4L 2AZ-FE and 3.5L 2GR-FE engines, automatic and manual transmissions, drivetrain, suspension, brakes, steering, electrical systems, HVAC, body, interior, and safety systems. Detailed procedures for scheduled maintenance, diagnostics, component replacement, and technical specifications are included, offering guidance for everything from routine oil changes to complex engine rebuilds. This manual is an indispensable resource for owners, technicians, and mechanics aiming to ensure the optimal performance and longevity of their Highlander. 🏷️ Basic Information Identification Make: Toyota Model: Highlander Year: 2007 Codes Chassis Code: XU40 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Target Audience: Families seeking utility, comfort, and Toyota's reliability Competitive Analysis Key Competitors: Honda CR-V, Ford Edge, Chevrolet Equinox, Nissan Murano Key Features Vehicle Philosophy: Combines car-like comfort with SUV practicality and off-road capability (mild) Design Philosophy: Emphasis on interior space, safety, and user-friendly features 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Coverage Scope: Comprehensive repair and maintenance information Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive factory-level manuals) 📖 Manual Coverage Systems Covered Engine: 3.5L V6 (2GR-FE), 2.4L 4-Cylinder (2AZ-FE) Transmission: 5-Speed Automatic (U151E), 6-Speed Manual (GS60A - Less Common) Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Suspension: Front: MacPherson Strut, Rear: Multi-Link Beam Brakes: Front: Ventilated Discs, Rear: Solid Discs; ABS, EBD, BA Steering: Power Assisted Rack and Pinion Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Fuses, Relays, Body Control Modules (BCM), Powertrain Control Modules (PCM) HVAC: Air Conditioning, Heating, Ventilation, Climate Control System Body: Body Panel Repair, Doors, Windows, Mirrors, Sunroof, Bumpers Interior: Seating, Dashboard, Trim Panels, Audio System, Navigation System Safety Systems: Airbags, Seatbelts, Child Restraint Systems (ISOFIX/LATCH) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, belt inspection/replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams Repair: Component replacement, engine overhaul, transmission service, brake system repair, suspension component replacement, electrical system repair Specifications: Torque specifications, alignment data, fluid capacities, electrical resistance values Technical Bulletins: Includes information often found in Technical Service Bulletins (TSBs) Technical Depth Depth: Comprehensive from basic owner maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable for offline use Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 2GR-FE Engine Type 1: 3.5L V6, DOHC, 24-valve, Dual VVT-i Displacement 1: 3456 cc Horsepower 1: 268 hp @ 6200 rpm Torque 1: 248 lb-ft @ 4700 rpm Secondary Engine Engine Code 2: 2AZ-FE Engine Type 2: 2.4L 4-Cylinder, DOHC, 16-valve, VVT-i Displacement 2: 2362 cc Horsepower 2: 187 hp @ 6000 rpm Torque 2: 163 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 Octane (minimum) Emission Controls: California Emission Controls (PZEV on some models), Federal Emission Controls 🔧 Transmission Standard Transmission Type Standard: 5-Speed Automatic (U151E) Optional Transmission Type Optional: 6-Speed Manual (GS60A) Features Transmission Features: Electronically Controlled Transmission (ECT), AI Shift Control Fluid Specifications Automatic Transmission Fluid: Toyota ATF WS (World Standard) Manual Transmission Fluid: GL-4, API Service Classification 📐 Dimensions Exterior Length: 188.4 inches Width: 74.2 inches Height: 67.3 inches Wheelbase: 109.4 inches Ground Clearance: 7.3 inches Weights Curb Weight Min: 3,700 lbs (approx.) Curb Weight Max: 4,150 lbs (approx.) Towing Capacity: 3,500 lbs Gross Vehicle Weight Rating Gvwr: 4,750 - 5,100 lbs (varies by configuration) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (Driver and Passenger) NHTSA Side Impact Rating: 5-Star (Front and Rear Passenger) IIHS Front Crash Test Rating: Good IIHS Side Crash Test Rating: Good IIHS Rear Crash Protection Rating: Good Active Features ABS: Anti-lock Braking System Ebd: Electronic Brake-force Distribution Ba: Brake Assist Traction Control: Vehicle Stability Control (VSC), Traction Control (TRAC) Passive Features Airbags: Driver and front passenger airbags, front side airbags, three-row side curtain airbags Seatbelts: Three-point seatbelts with pretensioners and force limiters Child Seat Anchors: LATCH/ISOFIX system 💡 Technology Features Infotainment Audio System: AM/FM/CD/MP3...