🏷️ Basic Information Identification Make: Can-Am Model: Outlander / Renegade Product Type: Service Manual / Repair Manual Product Name: Can-Am Outlander / Renegade Service Manual Repair 2008-2009 PDF Download Codes Model Years Covered: 2008, 2009 👋 Introduction Market Position Category: Performance Recreational Utility ATVs Target Audience: Can-Am ATV owners, DIY mechanics, professional ATV technicians, service departments. Competitive Analysis Competitors: Polaris Sportsman/Scrambler, Arctic Cat Alterra/Wildcat, Yamaha Grizzly/Kodiak, Suzuki KingQuad. Key Features Coverage: Covers both Outlander and Renegade models, encompassing multiple engine displacements and model years from a critical early generation. Detail Level: Factory-level detail, ensuring accuracy for all repair and maintenance procedures. Utility: Essential resource for owners and technicians performing routine maintenance, complex repairs, or performance modifications. 📋 Manual Details Coverage Areas Vehicle Models Covered: Can-Am Outlander 500, Outlander 650, Outlander 800, Renegade 500, Renegade 650, Renegade 800 Page Count Estimated Page Count: Extensive (factory manual typical 500+ pages, specific count not provided but implied by 'complete tear down and rebuild') Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (standard for factory manuals unless specified) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine teardown, rebuild, inspection, diagnosis, valve adjustments, piston/ring replacement, cylinder head service, crankshaft and connecting rod service. Engine Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, fuel pressure regulator, fuel filter replacement. Ignition System: Ignition coil testing, spark plug service, CDI unit diagnosis, wiring diagrams for ignition components. Cooling System: Radiator service, coolant flush and fill, water pump inspection and replacement, thermostat operation, fan control. Transmission Drivetrain: CVT system (Clutch replacement, belt inspection and replacement, primary and secondary clutch service), gearbox inspection and repair, driveshaft, U-joints, differentials (front and rear). Electrical System: Battery testing and maintenance, charging system (stator, rectifier/regulator), starter motor service, lighting system, accessory wiring, fuse and relay identification and testing. Braking System: Brake caliper service, brake pad replacement, brake line inspection and replacement, master cylinder service, brake fluid flush and bleed procedures, parking brake adjustment. Suspension Steering: Front and rear suspension component inspection, shock absorber service/replacement, ball joint replacement, tie rod end replacement, steering column and rack diagnosis and repair, wheel alignment specifications. Body Chassis: Frame inspection, body panel removal and installation, plastic component repair, seat removal, rack and luggage system installation/removal. Controls: Handlebar controls, throttle cable adjustment, brake lever service, foot pedal adjustments. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant checks, brake checks, tire pressure, battery care. Troubleshooting: Diagnostic charts and flowcharts for common problems, symptom-based troubleshooting guides for engine, electrical, and drivetrain issues. Repair: Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Technical Specifications: Torque specifications for all fasteners, engine performance data, fluid capacities, tolerances, and clearances. Wiring Diagrams: Complete electrical system wiring diagrams with component identification and color coding. Parts Diagrams: Illustrated parts diagrams for easy identification and ordering of replacement components. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and component-level repair. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content within the PDF for quick information retrieval. Print Quality Quality: High-resolution scans of original factory documentation, suitable for printing. Binding Type Binding: Not applicable (Digital Download - PDF) Paper Type Paper Type: Not applicable (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, SOHC, 8-valve (Rotax V-Twin Engine Family) Engine Displacement: Available in 500cc, 650cc, and 800cc variants. Bore X Stroke 500Cc: Approximately 70 mm x 64 mm (specific to Rotax 500) Bore X Stroke 650Cc: Approximately 72 mm x 65.2 mm (specific to Rotax 650) Bore X Stroke 800Cc: Approximately 78 mm x 61.2 mm (specific to Rotax 800) Performance Horsepower 500Cc: Approx. 36 HP (27 kW) Horsepower 650Cc: Approx. 45 HP (33.5 kW) Horsepower 800Cc: Approx. 58 HP (43 kW) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin throttle body (specific size varies by displacement) Fuel Type: Unleaded gasoline, 87 octane (minimum) Ignition: Magneto, high-output CDI ignition, dual spark plugs per cylinder. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with engine braking Transmission Modes: High, Low, Neutral, Reverse, Park Optional Transmission Type: Not applicable (CVT is standard) Features Clutch System: Primary (Drive) and Secondary (Driven) clutches Drivetrain: Selectable 2WD/4WD with Visco-Lok auto-locking front differential, or Tri-Mode Dynamic Power Steering (DPS) models. Gear Reduction: Includes high and low gear reduction ranges for optimal torque and speed. 📐 Dimensions Exterior Length Approx: Outlander: 86 in (218.4 cm) / Renegade: 82 in (208.3 cm) (varies slightly by model/trim) Width Approx: 46 in (116.8 cm) Height Approx: 45 in (114.3 cm) Weights Dry Weight Approx: 520 - 590 lbs (236 - 268 kg) depending on model and configuration. Towing Capacity: 1,300 lbs (590 kg) Rack Capacity Front: 120 lbs (54.4...