Suzuki LT-A400/F400 KingQuad 2008-2009 Service Repair Manual
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This manual covers the models produced in 2008 and 2009. These ATVs are known for their robust engineering, offering reliable performance for a variety of off-road applications. The line benefits from an extensive heritage in ATV manufacturing, emphasizing a balance of power, maneuverability, and utility. Key features include a 4-stroke, SOHC, air-cooled engine with a displacement of 376 cc, a Continuously Variable Transmission (CVT) with selectable 2WD/4WD and differential lock, and a capable suspension system designed for varied terrain. The vehicle is equipped with dual hydraulic disc brakes at the front and a sealed hydraulic disc brake at the rear for effective stopping power. This comprehensive service and repair manual provides in-depth technical information for owners and technicians. It covers all major systems of the ATVs, including engine disassembly and assembly, fuel and ignition systems, driveline and axle components, transmission, suspension, brakes, steering, and the electrical system. The manual details routine maintenance procedures, troubleshooting guides for common issues, and step-by-step repair instructions. It also includes essential technical specifications such as torque values, fluid capacities, and component clearances, making it an indispensable resource for maintaining and repairing these ATVs. 🏷️ Basic Information Identification Make: Suzuki Model: KingQuad Model Variant: LT-A400/F400 Model Years: 2008, 2009 Codes Chassis Codes: LT-A400K8, LT-A400FK8, LT-F400K8, LT-F400FK8, LT-A400F, LT-F400F 👋 Introduction Market Position Positioning: A comprehensive DIY resource for owners of the Suzuki KingQuad 400 series ATVs, enabling self-sufficient maintenance and repair. Competitive Analysis Value Proposition: Offers unparalleled detail and clarity for servicing specific model years, positioning it as a vital tool for cost-effective ATV ownership and maintenance. Key Features Ease Of Use: Designed for users who want to perform their own maintenance and repairs ('DO IT YOURSELF'). Completeness Coverage: Claims to be the most complete repair manual ever compiled for the specified models. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Scope: Comprehensive, from front bumper to rear Page Count Estimated Page Count: Approximately 500-800 pages (estimated based on typical Suzuki ATV service manuals of this era) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system Driveline Axle: Front and rear driveshafts, differentials, driveshafts, CV joints, wheel hubs Transmission Transaxle: Automatic transmission (CVT) operation, maintenance, internal components, final drive Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment Brakes: Front and rear brake system maintenance, disc brake service, hydraulic systems, brake lines, calipers, master cylinder Steering: Steering system components, tie rods, steering column, steering knuckle, alignment Body Accessories: Body panel removal and installation, seat, handlebars, fenders, racks, lights, electrical accessories Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starter, instrumentation Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, air filter cleaning/replacement, spark plug service, valve clearance adjustment Troubleshooting: Diagnostic procedures for common problems, fault finding guides, symptom-based troubleshooting Repair Rebuild: Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical system component repair and overhaul Specifications: Torque specifications, fluid capacities, clearances, settings, and tolerances for all major components Technical Depth Depth: In-depth technical information suitable for DIY mechanics and professional technicians, covering everything from routine maintenance to complete engine rebuilds. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Printability: All pages are printable Diagram Quality: High quality diagrams Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) File Size Storage Requirements: Can be very large, up to 1 Gig (user advised to check storage space) Delivery Delivery Method: Instant download via email ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, 1-cylinder, air-cooled Displacement: 376 cc (22.9 cu. in.) Bore X Stroke: 82.0 mm x 71.2 mm (3.23 in. x 2.80 in.) Compression Ratio: 9.3:1 Performance Horsepower: Approximately 20-22 HP (estimate, varies slightly by model year and exact tuning) Torque: Approximately 18-20 lb-ft (estimate) Fuel System Carburetor Type: Mikuni BNS36 (typically) with Accelerator Pump Fuel Type: Unleaded gasoline, Octane Rating 87 or higher Lubrication Oil Type: SAE 10W-40 API SE, SF, or SG Oil Capacity: Approx. 2.4 L (2.5 US qt.) without filter change, 2.6 L (2.7 US qt.) with filter change Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with selectable 2WD/4WD and differential lock Optional Gearbox: N/A (CVT is standard) Features Drive Modes: 2WD, 4WD, 4WD with Differential Lock Fluid Specifications Cvt Fluid Type: Suzuki Premium Gear Oil (GL-5) or equivalent (check manual for specific viscosity recommendation) Fluid Capacities Final Drive Oil Capacity: Approx. 0.2 L (0.2 US qt.) 📐 Dimensions Exterior Overall Length: Approx. 2,055 mm (80.9 in.) Overall Width: Approx. 1,065 mm (41.9 in.) Overall Height: Approx. 1,170...
This manual covers the models produced in 2008 and 2009. These ATVs are known for their robust engineering, offering reliable performance for a variety of off-road applications. The line benefits from an extensive heritage in ATV manufacturing, emphasizing a balance of power, maneuverability, and utility. Key features include a 4-stroke, SOHC, air-cooled engine with a displacement of 376 cc, a Continuously Variable Transmission (CVT) with selectable 2WD/4WD and differential lock, and a capable suspension system designed for varied terrain. The vehicle is equipped with dual hydraulic disc brakes at the front and a sealed hydraulic disc brake at the rear for effective stopping power.
This comprehensive service and repair manual provides in-depth technical information for owners and technicians. It covers all major systems of the ATVs, including engine disassembly and assembly, fuel and ignition systems, driveline and axle components, transmission, suspension, brakes, steering, and the electrical system. The manual details routine maintenance procedures, troubleshooting guides for common issues, and step-by-step repair instructions. It also includes essential technical specifications such as torque values, fluid capacities, and component clearances, making it an indispensable resource for maintaining and repairing these ATVs.
A comprehensive DIY resource for owners of the Suzuki KingQuad 400 series ATVs, enabling self-sufficient maintenance and repair.
Competitive Analysis
Value Proposition:
Offers unparalleled detail and clarity for servicing specific model years, positioning it as a vital tool for cost-effective ATV ownership and maintenance.
Key Features
Ease Of Use:
Designed for users who want to perform their own maintenance and repairs ('DO IT YOURSELF').
Completeness
Coverage:
Claims to be the most complete repair manual ever compiled for the specified models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Scope:
Comprehensive, from front bumper to rear
Page Count
Estimated Page Count:
Approximately 500-800 pages (estimated based on typical Suzuki ATV service manuals of this era)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system
Driveline Axle:
Front and rear driveshafts, differentials, driveshafts, CV joints, wheel hubs
Transmission Transaxle:
Automatic transmission (CVT) operation, maintenance, internal components, final drive
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment
Brakes:
Front and rear brake system maintenance, disc brake service, hydraulic systems, brake lines, calipers, master cylinder
Steering:
Steering system components, tie rods, steering column, steering knuckle, alignment
Body Accessories:
Body panel removal and installation, seat, handlebars, fenders, racks, lights, electrical accessories
Diagnostic procedures for common problems, fault finding guides, symptom-based troubleshooting
Repair Rebuild:
Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical system component repair and overhaul
Specifications:
Torque specifications, fluid capacities, clearances, settings, and tolerances for all major components
Technical Depth
Depth:
In-depth technical information suitable for DIY mechanics and professional technicians, covering everything from routine maintenance to complete engine rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Diagram Quality:
High quality diagrams
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
File Size
Storage Requirements:
Can be very large, up to 1 Gig (user advised to check storage space)
Delivery
Delivery Method:
Instant download via email
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, 1-cylinder, air-cooled
Displacement:
376 cc (22.9 cu. in.)
Bore X Stroke:
82.0 mm x 71.2 mm (3.23 in. x 2.80 in.)
Compression Ratio:
9.3:1
Performance
Horsepower:
Approximately 20-22 HP (estimate, varies slightly by model year and exact tuning)
Torque:
Approximately 18-20 lb-ft (estimate)
Fuel System
Carburetor Type:
Mikuni BNS36 (typically) with Accelerator Pump
Fuel Type:
Unleaded gasoline, Octane Rating 87 or higher
Lubrication
Oil Type:
SAE 10W-40 API SE, SF, or SG
Oil Capacity:
Approx. 2.4 L (2.5 US qt.) without filter change, 2.6 L (2.7 US qt.) with filter change
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with selectable 2WD/4WD and differential lock
Optional
Gearbox:
N/A (CVT is standard)
Features
Drive Modes:
2WD, 4WD, 4WD with Differential Lock
Fluid Specifications
Cvt Fluid Type:
Suzuki Premium Gear Oil (GL-5) or equivalent (check manual for specific viscosity recommendation)
Fluid Capacities
Final Drive Oil Capacity:
Approx. 0.2 L (0.2 US qt.)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,055 mm (80.9 in.)
Overall Width:
Approx. 1,065 mm (41.9 in.)
Overall Height:
Approx. 1,170 mm (46.1 in.)
Wheelbase:
Approx. 1,285 mm (50.6 in.)
Ground Clearance:
Approx. 255 mm (10.0 in.)
Weights
Dry Weight:
Approx. 257 kg (567 lbs) for 4x4 models, 247 kg (545 lbs) for 2x4 models
Curb Weight:
Not explicitly stated, but generally higher than dry weight
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
Towing
Towing Capacity:
Approx. 300 kg (661 lbs)
Fuel Capacity
Fuel Tank Capacity:
Approx. 16.0 L (4.2 US gal.), including 3.5 L (0.9 US gal.) reserve
🛡️ Safety Features
Ratings
Safety Standards:
ATVs are not subject to the same safety rating systems as passenger cars (e.g., NHTSA star ratings). This manual focuses on mechanical safety and proper operation.
Sturdy frame construction, integrated front and rear bumpers, footwells with heel guards.
Lighting:
Dual 30W headlights, 8W taillight/stoplight.
💡 Technology Features
Infotainment
Features:
Minimalist dashboard with essential indicators (speed, odometer, fuel, gear indicator, 2WD/4WD indicator). No advanced infotainment systems are present.
Driver Assistance
Features:
Basic, focus is on mechanical systems. Features like selectable 4WD with differential lock enhance off-road capability.
Connectivity
Features:
No modern connectivity features like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 mi) or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning:
Check every 500 km (300 mi) or 3 months, clean as needed, replace if damaged.
Spark Plug Replacement:
Every 3,000 km (1,800 mi) or 18 months.
Valve Clearance Check:
Every 3,000 km (1,800 mi) or 18 months.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SE, SF, or SG
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification)
Final Drive Oil Type:
Suzuki Premium Gear Oil (GL-5) or equivalent SAE 80W-90
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, and suspension bushings are common wear items on ATVs subjected to regular off-road use.
Carburetor Tuning:
Carburetors can sometimes require adjustment or cleaning due to fuel quality or debris, especially after periods of storage.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history of producing robust and capable ATVs, with the KingQuad line being a cornerstone of their off-road offerings, known for reliability and performance.
Model Evolution
Kingquad 400 Development:
The LT-A400/F400 KingQuad represents a generation of mid-size utility ATVs that built upon earlier Suzuki designs, focusing on a balance of power, maneuverability, and utility for various off-road applications.
Production
Manufacturing Location:
Typically manufactured in Japan or through Suzuki's global manufacturing network.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are cited for this particular model, but Suzuki ATVs are generally recognized for their reliability and performance in the utility ATV segment.
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