🏷️ Basic Information Identification Make: Kawasaki Model: KLX140 / KLX140L Generation Generation: First Generation (2008-Present) Codes Model Codes Covered: KLX140A8F, KLX140B8F (2008); KLX140A9F, KLX140B9F (2009); KLX140AAF, KLX140BAF (2010); KLX140ABF, KLX140BBF (2011) 👋 Introduction Market Position Vehicle Segment: Lightweight off-road/trail motorcycle, positioned as an accessible entry-level option in the dual-sport/dirt bike category. Target Audience: New riders, younger enthusiasts, and recreational trail riders seeking a user-friendly and capable off-road motorcycle. Competitive Analysis Key Competitors: Honda CRF150F/R, Yamaha TT-R125, Suzuki DR-Z125L Key Features Manual Benefits: Highly detailed factory service manual with extensive illustrations and step-by-step instructions, enabling cost-effective maintenance and repair for owners. 📋 Manual Details Coverage Areas Years Covered: 2008, 2009, 2010, 2011 Model Variants Covered: Includes both standard KLX140 (e.g., KLX140A8F) and long-travel KLX140L (e.g., KLX140B8F) variants. Page Count Estimated Page Count: Hundreds (as per description indicating detailed illustrations and photos) Manual Type Manual Type: Factory Service Repair Workshop Manual Manual Purpose: To facilitate in-depth maintenance, repair, and servicing of the specified Kawasaki KLX140/KLX140L models. Language Language: English Format File Format: PDF File Type Details: Downloadable PDF, accessible via Adobe PDF Reader. 📖 Manual Coverage Systems Covered Major Systems: General Information, Periodic Maintenance, Fuel System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Engine Systems: Engine Top End (cylinder, piston, valves), Engine Lubrication System (oil pump, passages, filter), Engine Removal/Installation procedures. Drivetrain Systems: Clutch (operation, adjustments, replacement), Crankshaft/Transmission (gearbox components, shifting mechanism), Final Drive (chain, sprockets, adjustments). Chassis Systems: Wheels/Tires (mounting, balancing, pressure), Brakes (hydraulic system, pads, rotors, bleeding), Suspension (forks, rear shock, adjustments), Steering (bearings, linkage), Frame (inspections, repairs). Electrical Systems: Ignition system, lighting, charging system, battery maintenance, wiring diagrams, troubleshooting electrical faults. Procedures Included Repair And Maintenance Procedures: Step-by-step instructions for complete disassembly, repair, troubleshooting, and maintenance of all major vehicle systems. Maintenance Procedures: Detailed steps for routine checks, fluid changes, filter replacements, lubrication, chain adjustment, brake system service, and general cleaning. Repair Procedures: Comprehensive guides for component disassembly, inspection, repair, and reassembly across all major motorcycle systems. Troubleshooting Guides: Diagnostic charts and procedures to identify and resolve common mechanical and electrical issues. Assembly Procedures: Detailed instructions for reassembling components after repair or overhaul, ensuring proper torque values and alignment. Technical Depth Depth Of Coverage: Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, covering detailed disassembly and repair procedures with illustrations. Engine Rebuild Depth: Covers internal engine components, including valve adjustments, piston ring replacement, and full engine teardown. Electrical Diagnostics: Includes wiring diagrams and detailed explanations for diagnosing electrical problems, from simple bulb replacements to complex circuit issues. Diagnostic Capabilities: Provides technical specifications, tolerances, and troubleshooting flowcharts to aid in accurate diagnostics. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Searchability: PDF format typically allows for text searching, enhancing ease of use for finding specific information. Print Quality Printability: All pages are printable Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, 2-valve single-cylinder Bore X Stroke: Refer to manual for exact specifications (typically around 56.0 x 54.4 mm for similar displacements). Valve Train: SOHC (Single Overhead Camshaft) with 2 valves per cylinder. Performance Displacement: 138 cc (approximate) Horsepower: Estimated 11-13 HP (actual dyno figures may vary, manual will provide technical data). Fuel System Fuel Delivery: Carburetor (specific model details would be in the manual) Carburetor Model: Likely a Keihin carburetor; specific model and jetting details will be in the manual. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Clutch Type: Wet, multi-disc Features Transmission Features: Manual operation, direct engagement for optimal power transfer 📐 Dimensions Exterior Seat Height: KLX140: 31.1 in (790 mm); KLX140L: 31.9 in (810 mm) - (Approximate, actual values in manual) Wheelbase: KLX140: 49.2 in (1250 mm); KLX140L: 50.7 in (1287 mm) - (Approximate). Weights Curb Weight: Approx. 205 lbs (93 kg) - (Actual values may vary by model and trim) Fuel Capacity: Approx. 1.0 US gal (3.8 L) - (Check manual for exact figure). Engine Weight: Not specified, but engine is compact and lightweight for its class. 🛡️ Safety Features Ratings Safety Features: Disc brakes (front and rear), robust frame construction for stability 💡 Technology Features Infotainment Infotainment System: N/A (Basic off-road motorcycle with minimal electronic features). Driver Assistance Rider Aids: N/A (No electronic rider aids like ABS or traction control are typically found on this model). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically every few thousand miles or annually for typical use). Spark Plug Replacement: Recommended at intervals specified in the manual, typically based on mileage or operating hours. Fluid Specifications Engine Oil Type: Kawasaki recommends specific motorcycle-specific oils. Typically SAE 10W-40 API SG or higher with JASO MA...