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BMW 6-series E63 E64 2008 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E63 (Coupe) / E64 (Convertible) Model Year: 2008 Codes E Code: E63 / E64 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer Target Audience: Enthusiasts and owners seeking to perform professional-level maintenance and repairs on their BMW 6 Series. Competitive Analysis Competitors: Mercedes-Benz SL-Class, Jaguar XK, Aston Martin DB9 Key Features Vehicle Philosophy: Combines performance, luxury, and advanced technology in a sleek coupe and convertible package. Manual Value Proposition: Provides the same detailed, accurate, and up-to-date information used by BMW dealership technicians, enabling DIYers to tackle complex tasks with confidence. 📋 Manual Details Coverage Areas Engine Options Covered: All gasoline engine variants for the E63/E64 chassis in 2008 Transmission Options Covered: All automatic and manual transmission variants for the E63/E64 chassis in 2008 Body Styles Covered: E63 Coupe and E64 Convertible Trim Levels Covered: All trim levels and optional equipment packages Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (N62 V8, N54/N55 Twin-Turbo Inline-6), fuel injection, ignition, exhaust, cooling, lubrication. Transmission (automatic, manual), drivetrain, clutch, differential. Chassis: Suspension (front and rear), steering system, braking system (including ABS, DSC, dynamic drive), wheels and tires. Electrical: Body electrical systems, infotainment (iDrive), navigation, audio, climate control, lighting (halogen, Xenon, adaptive), power accessories, wiring diagrams, diagnostic trouble codes (DTCs). Body: Exterior body panels, interior trim, convertible top mechanisms (for E64), safety systems (airbags, seatbelts), glass, mirrors, locks, hinges. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections, belt replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic tool usage (ISTA/D or similar), reading and interpreting DTCs. Repair: Component removal and installation, sub-assembly repair, major overhauls, component testing and adjustment. Adjustment: Alignment procedures, clutch adjustments, door/hood/trunk alignment, convertible top adjustments. Special Tools: Identification and usage of BMW-specific special tools required for various repair procedures. Technical Depth Depth: Comprehensive: Covers from basic maintenance and fluid checks to complex engine and transmission overhauls, electrical system diagnostics, and bodywork repairs. Accuracy: Vehicle-specific, dealer-level accuracy and detail. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution images, diagrams, and schematics. Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: N62 V8 Engine Displacement 1: 4.8 Liters (4799 cc) Engine Configuration 1: 4.8L V8 Horsepower 1: 360 hp @ 6300 rpm Torque 1: 361 lb-ft @ 3400 rpm Valve Train 1: DOHC, 32 valves, Valvetronic, VANOS Fuel System 1: Sequential Electronic Fuel Injection (SEFI) Engine Option 2 Engine Code 2: N54 Twin-Turbo Inline-6 Engine Displacement 2: 3.0 Liters (2979 cc) Engine Configuration 2: 3.0L Twin-Turbocharged Inline-6 Horsepower 2: 300 hp @ 5800 rpm Torque 2: 300 lb-ft @ 1400 rpm Valve Train 2: DOHC, 24 valves, Double VANOS, twin-scroll turbochargers Fuel System 2: Direct Injection (DI), High-Pressure Fuel Pump 🔧 Transmission Standard Transmission Type Standard: 6-speed Steptronic Automatic Transmission (GA6HP26Z) Optional Transmission Type Optional: 6-speed Manual Transmission (GS6-37BZ/DZ) Features Drivetrain: Rear-wheel drive (RWD) Automatic Features: Adaptive shift logic, manual shift mode, paddle shifters (optional). Fluid Specifications Automatic Transmission Fluid: BMW LT-5 (or equivalent spec) 📐 Dimensions Exterior Coupe Length E63: 192.9 inches (4900 mm) Convertible Length E64: 192.9 inches (4900 mm) Coupe Width E63: 73.7 inches (1872 mm) Convertible Width E64: 73.7 inches (1872 mm) Coupe Height E63: 54.6 inches (1388 mm) Convertible Height E64: 54.2 inches (1377 mm) Wheelbase: 113.7 inches (2890 mm) Weights Curb Weight Est Range: 3800 - 4200 lbs (1724 - 1905 kg), varies by model and options Cargo Trunk Volume Coupe Cu Ft: 14.0 cu ft Trunk Volume Convertible Cu Ft: 12.0 cu ft (with top up) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not explicitly rated for this specific model year under current NHTSA protocols, but expected to be high based on BMW safety standards. IIHS Crash Test Results: Generally good performance in relevant IIHS tests for its era. Active Features Traction Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC). Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Other Active Features: Dynamic Drive (active roll stabilization - optional), Run-flat tires. Passive Features Airbags: Front airbags, side airbags, head protection system (HPS), rollover protection system (for convertible). Seatbelts: Three-point inertia-reel seat belts with pretensioners and force limiters. 💡 Technology Features Infotainment System Name: iDrive (Professional or Business Navigation) Features: Central display screen, rotary controller, integrated navigation, CD/DVD player, radio, optional Bluetooth connectivity, voice control. Driver Assistance Adaptive Cruise Control: Optional Active Cruise Control (ACC) with Stop & Go function. Parking Assist: Front and rear Park Distance Control (PDC), optional rearview camera. Lighting Technology: Adaptive Xenon headlights, LED taillights, automatic headlight...
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BMW 6-series E63 E64 2008 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
6 Series
Chassis Code:
E63 (Coupe) / E64 (Convertible)
Model Year:
2008
Codes
E Code:
E63 / E64
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer
Target Audience:
Enthusiasts and owners seeking to perform professional-level maintenance and repairs on their BMW 6 Series.
Competitive Analysis
Competitors:
Mercedes-Benz SL-Class, Jaguar XK, Aston Martin DB9
Key Features
Vehicle Philosophy:
Combines performance, luxury, and advanced technology in a sleek coupe and convertible package.
Manual Value Proposition:
Provides the same detailed, accurate, and up-to-date information used by BMW dealership technicians, enabling DIYers to tackle complex tasks with confidence.
📋 Manual Details
Coverage Areas
Engine Options Covered:
All gasoline engine variants for the E63/E64 chassis in 2008
Transmission Options Covered:
All automatic and manual transmission variants for the E63/E64 chassis in 2008
Body Styles Covered:
E63 Coupe and E64 Convertible
Trim Levels Covered:
All trim levels and optional equipment packages
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (N62 V8, N54/N55 Twin-Turbo Inline-6), fuel injection, ignition, exhaust, cooling, lubrication. Transmission (automatic, manual), drivetrain, clutch, differential.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS, DSC, dynamic drive), wheels and tires.
Electrical:
Body electrical systems, infotainment (iDrive), navigation, audio, climate control, lighting (halogen, Xenon, adaptive), power accessories, wiring diagrams, diagnostic trouble codes (DTCs).
Body:
Exterior body panels, interior trim, convertible top mechanisms (for E64), safety systems (airbags, seatbelts), glass, mirrors, locks, hinges.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, inspections, belt replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic tool usage (ISTA/D or similar), reading and interpreting DTCs.
Repair:
Component removal and installation, sub-assembly repair, major overhauls, component testing and adjustment.
Adjustment:
Alignment procedures, clutch adjustments, door/hood/trunk alignment, convertible top adjustments.
Special Tools:
Identification and usage of BMW-specific special tools required for various repair procedures.
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance and fluid checks to complex engine and transmission overhauls, electrical system diagnostics, and bodywork repairs.
Accuracy:
Vehicle-specific, dealer-level accuracy and detail.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
N62 V8
Engine Displacement 1:
4.8 Liters (4799 cc)
Engine Configuration 1:
4.8L V8
Horsepower 1:
360 hp @ 6300 rpm
Torque 1:
361 lb-ft @ 3400 rpm
Valve Train 1:
DOHC, 32 valves, Valvetronic, VANOS
Fuel System 1:
Sequential Electronic Fuel Injection (SEFI)
Engine Option 2
Engine Code 2:
N54 Twin-Turbo Inline-6
Engine Displacement 2:
3.0 Liters (2979 cc)
Engine Configuration 2:
3.0L Twin-Turbocharged Inline-6
Horsepower 2:
300 hp @ 5800 rpm
Torque 2:
300 lb-ft @ 1400 rpm
Valve Train 2:
DOHC, 24 valves, Double VANOS, twin-scroll turbochargers
Fuel System 2:
Direct Injection (DI), High-Pressure Fuel Pump
🔧 Transmission
Standard
Transmission Type Standard:
6-speed Steptronic Automatic Transmission (GA6HP26Z)
Optional
Transmission Type Optional:
6-speed Manual Transmission (GS6-37BZ/DZ)
Features
Drivetrain:
Rear-wheel drive (RWD)
Automatic Features:
Adaptive shift logic, manual shift mode, paddle shifters (optional).
Fluid Specifications
Automatic Transmission Fluid:
BMW LT-5 (or equivalent spec)
📐 Dimensions
Exterior
Coupe Length E63:
192.9 inches (4900 mm)
Convertible Length E64:
192.9 inches (4900 mm)
Coupe Width E63:
73.7 inches (1872 mm)
Convertible Width E64:
73.7 inches (1872 mm)
Coupe Height E63:
54.6 inches (1388 mm)
Convertible Height E64:
54.2 inches (1377 mm)
Wheelbase:
113.7 inches (2890 mm)
Weights
Curb Weight Est Range:
3800 - 4200 lbs (1724 - 1905 kg), varies by model and options
Cargo
Trunk Volume Coupe Cu Ft:
14.0 cu ft
Trunk Volume Convertible Cu Ft:
12.0 cu ft (with top up)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not explicitly rated for this specific model year under current NHTSA protocols, but expected to be high based on BMW safety standards.
IIHS Crash Test Results:
Generally good performance in relevant IIHS tests for its era.
Active Features
Traction Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC).
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Other Active Features:
Dynamic Drive (active roll stabilization - optional), Run-flat tires.
Passive Features
Airbags:
Front airbags, side airbags, head protection system (HPS), rollover protection system (for convertible).
Seatbelts:
Three-point inertia-reel seat belts with pretensioners and force limiters.
💡 Technology Features
Infotainment
System Name:
iDrive (Professional or Business Navigation)
Features:
Central display screen, rotary controller, integrated navigation, CD/DVD player, radio, optional Bluetooth connectivity, voice control.
Driver Assistance
Adaptive Cruise Control:
Optional Active Cruise Control (ACC) with Stop & Go function.
Parking Assist:
Front and rear Park Distance Control (PDC), optional rearview camera.
Lighting Technology:
Adaptive Xenon headlights, LED taillights, automatic headlight control.
Connectivity
Bluetooth:
Optional Bluetooth phone integration with hands-free calling and audio streaming.
Comfort Features
Climate Control:
Automatic climate control with dual-zone or multi-zone functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 miles or annually, as indicated by the vehicle's Condition Based Service (CBS) system. Refer to manual for exact triggers.
Brakes Inspection:
Inspect every 15,000 - 30,000 miles, check pad thickness and rotor condition.
Spark Plug Replacement:
Varies by engine. N62 V8 typically around 100,000 miles. N54 Inline-6 often sooner due to turbocharging. Refer to specific engine section.
Fluid Specifications
Engine Oil Type N62:
BMW Longlife-01 (LL-01) or LL-04 approved synthetic oil, typically SAE 0W-30 or 5W-30.
Engine Oil Type N54:
BMW Longlife-01 (LL-01) or LL-04 approved synthetic oil, typically SAE 0W-30 or 5W-30.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based).
Brake Fluid Type:
DOT 4 High Performance brake fluid.
Known Issues
Common Issue 1:
Oil leaks from valve cover gaskets and oil pan gaskets (especially on N62 V8).
Common Issue 2:
Cooling system issues: Water pump failures, thermostat housing leaks, radiator leaks.
Common Issue 3:
N54 Twin-Turbo: Injector issues (misfires, rough idle), high-pressure fuel pump (HPFP) failure, turbocharger wastegate rattle.
Common Issue 4:
Convertible top hydraulic system leaks or motor failures (E64).
Common Issue 5:
Electrical gremlins, particularly related to the iDrive system and various sensors.
Common Issue 6:
ABS/DSC module failures.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for engineering sporty luxury vehicles, emphasizing performance and driver engagement.
Model Evolution
6 Series Generations:
The E63/E64 generation replaced the E24 6 Series and was succeeded by the F12/F13 6 Series. It represented BMW's modern interpretation of the luxury coupe/convertible.
E63 E64 Introduction:
Introduced in 2003 (E63) and 2004 (E64), with the 2008 model year representing a facelifted version with updated styling and technology.
Production
Manufacturing Location:
Germany (primarily Dingolfing plant)
Production Years:
2003 - 2010
🏆 Awards & Recognition
Recognitions
Ward Automotive Top 10 Engines:
The N62 V8 and N54 Twin-Turbo Inline-6 engines have both received Ward's 10 Best Engines awards in various years for their performance and technology.
Ratings
Car And Driver Best 10 List:
The 6 Series has historically been a frequent recipient of Car and Driver's '10Best' list for its balance of performance and luxury.
Certifications
Manual Certification:
Not applicable (This is a third-party service manual derived from OEM technical data).
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