2008 Mercury Milan Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2008 Vehicle Segment: Mid-size Sedan Generation Generation Code: First Generation (2006-2009) Codes Platform Code: Ford CD3 Platform 👋 Introduction Market Position Market Role: Positioned as a comfortable and stylish mid-size sedan, offering a blend of American design with European driving dynamics inherited from its Ford CD3 platform. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Ford Fusion Key Features Design Philosophy: Sleek, modern styling with a focus on interior comfort and quiet operation. Platform Sharing: Utilizes the Ford CD3 platform, shared with the Mazda6, providing a robust and agile chassis. 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: All Markets with specified engine options Page Count Estimated Page Count: Thousands (Digital Format) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Digital (Online Access via Web Browser) Access Duration: 1 Year Subscription Device Compatibility: PC, Laptop, Smartphone, Tablet 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Engine Overhaul, Repair, and Component Replacement Engine Management: ECU Diagnosis, Sensor/Actuator Testing, Fuel Injection System, Ignition System Transmission Automatic: Internal Component Repair, Valve Body Diagnosis, Torque Converter Service Transmission Manual: Clutch System, Gearbox Overhaul, Shifter Mechanism Drivetrain: Axles, CV Joints, Driveshafts, Differentials Brakes: ABS System, Hydraulic Components, Pad/Rotor Replacement, Parking Brake Suspension: Struts, Shocks, Control Arms, Bushings, Ball Joints, Tie Rods Steering: Power Steering System, Rack and Pinion, Steering Column Electrical System: Battery, Charging System, Starting System, Lighting, Fuses, Relays Body And Chassis: Body Panel Repair, Door Mechanisms, Glass Replacement, Frame Alignment HVAC: Air Conditioning System, Heating System, Climate Control Unit, Blower Motor Interior Trim: Dashboard Removal, Seat Upholstery, Door Panel Disassembly Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnosis Repair: Step-by-step instructions for all major component repairs and replacements Installation: Guidance for accessory installations and component upgrades Technical Depth Depth: Comprehensive Factory-Level Diagnostics, Repair, and Rebuild Procedures Wiring Diagrams: Detailed Electrical Schematics for all vehicle systems Torque Specifications: Precise torque values for all critical fasteners Diagnostic Tools: Information on required diagnostic tools and scan tool functions 📊 Manual Specifications File Format Digital Format: Web-based, accessible via standard web browser Print Quality Printability: Printable pages available through browser functionality Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 2.3L Duratec PZEV (Optional) Engine Displacement: 2.3 Liters (140 cubic inches) Engine Configuration: Inline 4-Cylinder, DOHC, 16 Valves Horsepower: 143 hp @ 5250 rpm (2.3L) Torque: 159 lb-ft @ 3400 rpm (2.3L) Performance Fuel Type: Unleaded Gasoline (87 Octane Recommended) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Codes Available Engines: 2.3L Duratec, 3.0L Duratec V6 Engine 3.0L Duratec Engine Displacement V6: 3.0 Liters (183 cubic inches) Engine Configuration V6: V-Configuration, 60-degree bank angle, DOHC, 24 Valves Horsepower V6: 203 hp @ 6000 rpm (3.0L) Torque V6: 207 lb-ft @ 4800 rpm (3.0L) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (with 2.3L engine) Optional Transmission Type Optional: 6-Speed Automatic (with 3.0L V6 engine) Features Automatic Transmission Features: SelectShift™ capability 📐 Dimensions Exterior Length: 190.1 inches Width: 72.1 inches Height: 57.5 inches Wheelbase: 107.7 inches Weights Curb Weight Start: 3,357 lbs (2.3L Manual) Curb Weight End: 3,537 lbs (3.0L AWD Automatic) Cargo Trunk Volume: 14.7 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Passenger: 5 Stars NHTSA Side Impact Rear Passenger: 5 Stars IIHS Moderate Overlap Frontal Offset: Good IIHS Side Impact: Good Active Features Traction Control: Standard (On most models) Electronic Stability Control: Standard (AdvanceTrac™) Passive Features Airbags: Frontal, Side-Curtain (Standard) Seatbelts: Pretensioners, Load Limiters 💡 Technology Features Infotainment Audio System: Available premium audio systems, including Sirius Satellite Radio integration. CD/MP3 player standard. Navigation: Optional factory-installed navigation system. Driver Assistance Cruise Control: Standard Parking Assist: Optional rear parking sensors. Connectivity Bluetooth: Available SYNC® hands-free communication system (late 2008 models or optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (synthetic blend recommended) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: 2.3L: Every 100,000 miles; 3.0L V6: Every 100,000 miles (iridium type) Fluid Specifications Engine Oil Type: SAE 5W-20, API Certified (Synthetic Blend or Full Synthetic Recommended) Engine Oil Capacity: 4.5 Quarts (2.3L), 5.7 Quarts (3.0L V6) with filter change Coolant Type: Ford Premium Engine Coolant (Green) Transmission Fluid Automatic: Mercon V Brake Fluid Type: DOT 3 Known Issues Transmission Harsh Shifting: Some owners report occasional harsh shifting in the 6-speed automatic transmission, often related to software or valve body issues. The manual addresses recalibration and component checks. Evaporative Emissions Control System: Issues with the EVAP system, such as purge valve or vent solenoid...
Positioned as a comfortable and stylish mid-size sedan, offering a blend of American design with European driving dynamics inherited from its Ford CD3 platform.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Ford Fusion
Key Features
Design Philosophy:
Sleek, modern styling with a focus on interior comfort and quiet operation.
Platform Sharing:
Utilizes the Ford CD3 platform, shared with the Mazda6, providing a robust and agile chassis.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
All Markets with specified engine options
Page Count
Estimated Page Count:
Thousands (Digital Format)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital (Online Access via Web Browser)
Access Duration:
1 Year Subscription
Device Compatibility:
PC, Laptop, Smartphone, Tablet
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete Engine Overhaul, Repair, and Component Replacement
Engine Management:
ECU Diagnosis, Sensor/Actuator Testing, Fuel Injection System, Ignition System
Transmission Automatic:
Internal Component Repair, Valve Body Diagnosis, Torque Converter Service
Step-by-step instructions for all major component repairs and replacements
Installation:
Guidance for accessory installations and component upgrades
Technical Depth
Depth:
Comprehensive Factory-Level Diagnostics, Repair, and Rebuild Procedures
Wiring Diagrams:
Detailed Electrical Schematics for all vehicle systems
Torque Specifications:
Precise torque values for all critical fasteners
Diagnostic Tools:
Information on required diagnostic tools and scan tool functions
📊 Manual Specifications
File Format
Digital Format:
Web-based, accessible via standard web browser
Print Quality
Printability:
Printable pages available through browser functionality
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.3L Duratec PZEV (Optional)
Engine Displacement:
2.3 Liters (140 cubic inches)
Engine Configuration:
Inline 4-Cylinder, DOHC, 16 Valves
Horsepower:
143 hp @ 5250 rpm (2.3L)
Torque:
159 lb-ft @ 3400 rpm (2.3L)
Performance
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Codes
Available Engines:
2.3L Duratec, 3.0L Duratec V6
Engine 3.0L Duratec
Engine Displacement V6:
3.0 Liters (183 cubic inches)
Engine Configuration V6:
V-Configuration, 60-degree bank angle, DOHC, 24 Valves
Horsepower V6:
203 hp @ 6000 rpm (3.0L)
Torque V6:
207 lb-ft @ 4800 rpm (3.0L)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual (with 2.3L engine)
Optional
Transmission Type Optional:
6-Speed Automatic (with 3.0L V6 engine)
Features
Automatic Transmission Features:
SelectShift™ capability
📐 Dimensions
Exterior
Length:
190.1 inches
Width:
72.1 inches
Height:
57.5 inches
Wheelbase:
107.7 inches
Weights
Curb Weight Start:
3,357 lbs (2.3L Manual)
Curb Weight End:
3,537 lbs (3.0L AWD Automatic)
Cargo
Trunk Volume:
14.7 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
NHTSA Side Impact Rear Passenger:
5 Stars
IIHS Moderate Overlap Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Traction Control:
Standard (On most models)
Electronic Stability Control:
Standard (AdvanceTrac™)
Passive Features
Airbags:
Frontal, Side-Curtain (Standard)
Seatbelts:
Pretensioners, Load Limiters
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, including Sirius Satellite Radio integration. CD/MP3 player standard.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Cruise Control:
Standard
Parking Assist:
Optional rear parking sensors.
Connectivity
Bluetooth:
Available SYNC® hands-free communication system (late 2008 models or optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic blend recommended)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
2.3L: Every 100,000 miles; 3.0L V6: Every 100,000 miles (iridium type)
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API Certified (Synthetic Blend or Full Synthetic Recommended)
Engine Oil Capacity:
4.5 Quarts (2.3L), 5.7 Quarts (3.0L V6) with filter change
Coolant Type:
Ford Premium Engine Coolant (Green)
Transmission Fluid Automatic:
Mercon V
Brake Fluid Type:
DOT 3
Known Issues
Transmission Harsh Shifting:
Some owners report occasional harsh shifting in the 6-speed automatic transmission, often related to software or valve body issues. The manual addresses recalibration and component checks.
Evaporative Emissions Control System:
Issues with the EVAP system, such as purge valve or vent solenoid failures, leading to Check Engine lights. The manual provides detailed diagnostic procedures.
Climate Control Blend Door Actuator:
Failure of the blend door actuator can lead to improper temperature control or airflow direction. The manual details removal and replacement procedures.
📚 Vehicle History
Brand Heritage
Mercury Legacy:
Mercury, a division of Ford Motor Company, was established in 1938 to offer a range of vehicles positioned between Ford and Lincoln, emphasizing style and luxury.
Model Evolution
Milan Introduction:
The Mercury Milan was introduced for the 2006 model year as part of Mercury's resurgence, replacing the Mercury Sable.
Platform Basis:
It was based on the Ford CD3 platform, which itself was derived from the Mazda GJ platform, providing a more European-influenced driving experience.
Production
Production Years:
2006-2009
Assembly Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received high safety ratings from NHTSA and IIHS, reflecting good structural integrity and airbag performance.
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