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2008 Mitsubishi Lancer Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 Generation Generation: Ninth Generation (CY) Codes Chassis Code: CY 👋 Introduction Market Position Segment: Compact car, known for its affordability, sporty driving dynamics (especially in higher trims), and reliability. Target Audience: Individuals seeking an economical and practical daily driver with the option for more engaging performance. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Nissan Sentra, Ford Focus. Distinguishing Features: Often praised for its sharp styling and the availability of performance-oriented variants like the Lancer Ralliart and Evolution (though the manual likely focuses on standard trims). Key Features Manual Value Proposition: Empowers owners and technicians with the knowledge to perform maintenance and repairs efficiently, saving time and money. Technical Guidance: Provides clear, expert-level instructions for complex procedures, making them accessible to DIY enthusiasts and professional mechanics alike. Comprehensive Scope: Covers all major vehicle systems, ensuring a complete understanding of the Lancer's mechanics and electronics. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive vehicle repair and service for the 2008 Mitsubishi Lancer. Body And Chassis: Body construction, dimensions, panel replacement, synthetic resin parts, body color, base of body repair, chassis electrical. Powertrain: Engine systems (lubrication, fuel, cooling, intake/exhaust, electrical, emissions control), clutch, manual transaxle, CVT, rear axle. Suspension And Brakes: Wheel and tire, powerplant mount, front suspension, rear suspension, basic brake system, parking brakes, power steering. Interior And Exterior: Body, exterior, interior, supplemental restraint system (SRS), heater, air conditioning, ventilation. Electrical And Diagnostics: Engine electrical, chassis electrical, component locations, configuration diagrams, circuit diagrams. Page Count Estimated Page Count: Varies by specific manual, but typically over 1000 pages for a comprehensive workshop manual. Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics and repair for engine electrical systems, fuel delivery, ignition, emissions control, and cooling. Drivetrain: Complete coverage of clutch, manual transaxle (5-speed, 6-speed), and Continuously Variable Transmission (CVT) systems, including overhaul procedures. Suspension And Steering: In-depth instructions for servicing and repairing front and rear suspension components, alignment specifications, and power steering systems. Braking System: Comprehensive coverage of hydraulic brake systems (front discs, rear drums/discs depending on trim), ABS, parking brake mechanisms. Body And Frame: Detailed procedures for body panel replacement, structural repair, welding, and maintenance of synthetic resin parts. Electrical Systems: Extensive coverage of chassis electrical components, lighting, instrument cluster, audio systems, and HVAC controls, including detailed wiring diagrams. Safety Systems: Information on Supplemental Restraint System (SRS) components, airbag deployment, and associated diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures, including torque specifications and clearances. Transmission Service: Procedures for clutch replacement, manual transaxle overhaul, CVT fluid changes and component repair. Brake Repair: Disc pad/shoe replacement, rotor resurfacing/replacement, caliper and wheel cylinder servicing, brake fluid bleeding. Suspension Repair: Strut and shock absorber replacement, ball joint and tie rod end replacement, bearing service, wheel alignment procedures. Electrical Troubleshooting: Diagnostic routines for common electrical faults, component testing, and interpretation of wiring diagrams. Body And Interior Repair: Panel alignment, dent repair, rust treatment, interior trim removal and installation, glass replacement. Diagnostic Troubleshooting: Systematic troubleshooting guides for a wide range of symptoms, including engine performance, starting issues, electrical problems, and more. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting, and component testing procedures. Repair Procedures: Step-by-step instructions with illustrations or diagrams for most repair tasks. Technical Specifications: Provides essential data such as torque specifications, fluid capacities, electrical specifications, and engine clearances. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if created from digital source, aiding in quick information retrieval. Printability: Printable pages for offline reference. Print Quality Image Resolution: Dependent on original source, but typically clear for diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.0L 4G63 SOHC Inline-4, 2.4L 4G69 SOHC Inline-4 (depending on market and trim). Performance 2.0L Horsepower Approx: 120-162 hp (depending on specific tune and market) 2.4L Horsepower Approx: 160 hp Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Technical Details Timing System: Belt-driven (2.0L) or Chain-driven (2.4L, depending on variant) Compression Ratio: Approx. 9.5:1 to 10.0:1 (varies by engine) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transaxle Optional Transmission Type Opt: CVT (Continuously Variable Transmission) with Sportronic shifter Features Clutch Type: Hydraulically actuated, single dry plate clutch Fluid Specifications Manual Transaxle Fluid: API GL-4, SAE 75W-85 (specific part number may vary, consult manual...
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2008 Mitsubishi Lancer Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2008
Generation
Generation:
Ninth Generation (CY)
Codes
Chassis Code:
CY
👋 Introduction
Market Position
Segment:
Compact car, known for its affordability, sporty driving dynamics (especially in higher trims), and reliability.
Target Audience:
Individuals seeking an economical and practical daily driver with the option for more engaging performance.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Nissan Sentra, Ford Focus.
Distinguishing Features:
Often praised for its sharp styling and the availability of performance-oriented variants like the Lancer Ralliart and Evolution (though the manual likely focuses on standard trims).
Key Features
Manual Value Proposition:
Empowers owners and technicians with the knowledge to perform maintenance and repairs efficiently, saving time and money.
Technical Guidance:
Provides clear, expert-level instructions for complex procedures, making them accessible to DIY enthusiasts and professional mechanics alike.
Comprehensive Scope:
Covers all major vehicle systems, ensuring a complete understanding of the Lancer's mechanics and electronics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive vehicle repair and service for the 2008 Mitsubishi Lancer.
Body And Chassis:
Body construction, dimensions, panel replacement, synthetic resin parts, body color, base of body repair, chassis electrical.
Powertrain:
Engine systems (lubrication, fuel, cooling, intake/exhaust, electrical, emissions control), clutch, manual transaxle, CVT, rear axle.
Suspension And Brakes:
Wheel and tire, powerplant mount, front suspension, rear suspension, basic brake system, parking brakes, power steering.
Interior And Exterior:
Body, exterior, interior, supplemental restraint system (SRS), heater, air conditioning, ventilation.
Electrical And Diagnostics:
Engine electrical, chassis electrical, component locations, configuration diagrams, circuit diagrams.
Page Count
Estimated Page Count:
Varies by specific manual, but typically over 1000 pages for a comprehensive workshop manual.
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics and repair for engine electrical systems, fuel delivery, ignition, emissions control, and cooling.
Drivetrain:
Complete coverage of clutch, manual transaxle (5-speed, 6-speed), and Continuously Variable Transmission (CVT) systems, including overhaul procedures.
Suspension And Steering:
In-depth instructions for servicing and repairing front and rear suspension components, alignment specifications, and power steering systems.
Braking System:
Comprehensive coverage of hydraulic brake systems (front discs, rear drums/discs depending on trim), ABS, parking brake mechanisms.
Body And Frame:
Detailed procedures for body panel replacement, structural repair, welding, and maintenance of synthetic resin parts.
Electrical Systems:
Extensive coverage of chassis electrical components, lighting, instrument cluster, audio systems, and HVAC controls, including detailed wiring diagrams.
Safety Systems:
Information on Supplemental Restraint System (SRS) components, airbag deployment, and associated diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures, including torque specifications and clearances.
Transmission Service:
Procedures for clutch replacement, manual transaxle overhaul, CVT fluid changes and component repair.
Brake Repair:
Disc pad/shoe replacement, rotor resurfacing/replacement, caliper and wheel cylinder servicing, brake fluid bleeding.
Suspension Repair:
Strut and shock absorber replacement, ball joint and tie rod end replacement, bearing service, wheel alignment procedures.
Electrical Troubleshooting:
Diagnostic routines for common electrical faults, component testing, and interpretation of wiring diagrams.
Body And Interior Repair:
Panel alignment, dent repair, rust treatment, interior trim removal and installation, glass replacement.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for a wide range of symptoms, including engine performance, starting issues, electrical problems, and more.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting, and component testing procedures.
Repair Procedures:
Step-by-step instructions with illustrations or diagrams for most repair tasks.
Technical Specifications:
Provides essential data such as torque specifications, fluid capacities, electrical specifications, and engine clearances.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if created from digital source, aiding in quick information retrieval.
Printability:
Printable pages for offline reference.
Print Quality
Image Resolution:
Dependent on original source, but typically clear for diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
2.0L 4G63 SOHC Inline-4, 2.4L 4G69 SOHC Inline-4 (depending on market and trim).
Performance
2.0L Horsepower Approx:
120-162 hp (depending on specific tune and market)
2.4L Horsepower Approx:
160 hp
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Technical Details
Timing System:
Belt-driven (2.0L) or Chain-driven (2.4L, depending on variant)
Compression Ratio:
Approx. 9.5:1 to 10.0:1 (varies by engine)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transaxle
Optional
Transmission Type Opt:
CVT (Continuously Variable Transmission) with Sportronic shifter
Features
Clutch Type:
Hydraulically actuated, single dry plate clutch
Fluid Specifications
Manual Transaxle Fluid:
API GL-4, SAE 75W-85 (specific part number may vary, consult manual for precise spec, e.g., Mitsubishi Genuine Gear Oil)
Cvt Fluid:
Specific CVT Fluid (e.g., DiaQueen CVTF-J1 or equivalent, strict adherence required)
📐 Dimensions
Exterior
Length Approx:
177.0 - 177.8 inches (depending on specific trim/bumper)
Width Approx:
69.4 inches
Height Approx:
58.3 inches
Weights
Curb Weight Approx:
2,800 - 3,100 lbs (depending on engine and transmission)
Wheelbase Approx:
104.3 inches
Wheel And Tire
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Sizes Common:
205/60R16, 215/50R17 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Generally rated 4 out of 5 stars for driver and passenger.
IIHS Side Impact:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Control (ESC)
Passive Features
Airbags:
Front airbags, available side curtain airbags and front side airbags.
Seatbelts:
3-point seatbelts with pre-tensioners for front seats.
💡 Technology Features
Infotainment
Audio System Options:
Available AM/FM/CD/MP3 audio systems with optional Rockford Fosgate premium sound, Bluetooth connectivity.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Available Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for specific engine and driving conditions).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plug Replacement:
Approximately every 60,000-100,000 miles depending on spark plug type (e.g., iridium).
Coolant Replacement:
Initial change at 60,000 miles, then every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 (API SN or higher, ILSAC GF-5 or higher), refer to oil cap or manual.
Engine Oil Capacity:
Approx. 4.4 US quarts (4.2 liters) with filter change for 2.0L and 2.4L engines.
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Complaints:
CVT judder or hesitation, occasional electronic glitches, minor suspension component wear (e.g., sway bar links).
Specific Concerns 2008:
Some models may experience issues with the CVT requiring fluid changes or component replacement. Check for any Technical Service Bulletins (TSBs) related to specific powertrain or electrical concerns.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors is a Japanese multinational automotive manufacturer with a history dating back to 1917.
Model Evolution
Lancer Lineage:
The Lancer nameplate has been used by Mitsubishi for decades, evolving through multiple generations with various body styles and performance variants, including the iconic Lancer Evolution.
Production
Ninth Generation Cy Production Years:
2007-2017 (with facelifts and regional variations).
Manufacturing Locations Common:
Japan, United States, Taiwan, Thailand, Russia.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Often received good safety ratings from organizations like IIHS and NHTSA for its generation, reflecting solid structural integrity.
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