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TGB FCC BLADE 325 Replacement Parts Manual 2008 ONWARDS

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🏷️ Basic Information Identification Make: TGB Model: FCC Blade 325 Year From: 2008 Year To: Current Codes Vehicle Segment: Scooter / Maxi-Scooter Chassis Code: FCC Blade 325 👋 Introduction Market Position Value Proposition: Provides significant cost savings by enabling owners to identify and source parts independently, bypassing inflated dealer pricing and shipping fees. Competitive Analysis Advantage: Instant download eliminates waiting times and shipping costs associated with physical manuals. Key Features Usability: Clear illustrations and descriptions make it easy for individuals of varying technical expertise to follow. Accessibility: Searchable PDF format allows for quick location of specific parts and diagrams. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Chassis, Electrical, Bodywork, Fuel System, Cooling System, Braking System, Suspension, Steering, Wheels, Tires, Lighting, Instruments, Controls Page Count Estimated Page Count: Varies based on specific PDF content, but typically comprehensive for a parts catalog. Manual Type Type: OEM Replacement Parts Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Assembly: Detailed exploded diagrams and part numbers for all engine components including cylinder, piston, crankshaft, valves, and associated seals and gaskets. Fuel System: Components such as carburetor/fuel injection system parts, fuel pump, fuel filter, fuel lines, and tank assembly. Cooling System: Radiator, cooling fan, hoses, thermostat, and related fittings. Transmission Drivetrain: CVT components, drive belts, variator, clutch, reduction gears, and associated bearings and seals. Chassis Frame: Frame components, sub-frame, mounting brackets, and associated hardware. Suspension Front: Front fork assembly, springs, dampers, seals, bushings, and axle components. Suspension Rear: Swingarm, shock absorber(s), bushings, and associated linkage and hardware. Braking System Front: Brake caliper, brake pads, brake disc/rotor, brake lines, master cylinder, and levers. Braking System Rear: Brake caliper, brake pads, brake disc/rotor or drum components, brake lines, master cylinder, and pedal assembly. Steering System: Handlebars, steering column, steering bearings, and related components. Wheels Tires: Wheel rims, tires, inner tubes (if applicable), valve stems, and wheel bearings. Electrical System Lighting: Headlight assembly, taillight assembly, turn signals, wiring harnesses, switches, fuses, battery, starter motor, alternator/stator. Instrumentation Controls: Dashboard components, speedometer, tachometer, indicator lights, switches, levers, and grips. Bodywork Fairings: Front fairing, side panels, seat, floorboard, rear fender, and all related trim and fasteners. Procedures Included Disassembly Assembly Guides: Illustrated exploded views facilitating the breakdown and reassembly of vehicle components for maintenance and repair. Part Identification: Comprehensive listing of all original equipment manufacturer (OEM) part numbers for easy identification and ordering. Technical Depth Depth: Detailed and specific, focusing on the exact parts and their relationships within assemblies, ideal for sourcing replacements and understanding mechanical layouts. 📊 Manual Specifications File Format Compatibility: Compatible with all PC & MAC computers. Reader Requirement: Requires Adobe PDF Reader. Print Quality Printability: Pages can be printed on demand for specific repair tasks, ensuring clean and clear diagrams and part listings. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (typical for this class and era, specific configuration to be confirmed by part numbers in manual) Displacement: Approximately 300-350cc (exact displacement dependent on TGB's specific configuration for the Blade 325, detailed in manual) Cooling Method: Liquid-cooled (typical for larger displacement scooters, manual will confirm) Performance Power Output: Estimated 20-25 HP (approximate, subject to engine tune and regulatory standards, manual will list specific component specs) Torque Output: Estimated 25-30 Nm (approximate, subject to engine tune, manual will list specific component specs) Fuel System Fuel Delivery: Fuel Injection (EFI) or Carbureted (likely EFI for 2008 onwards, manual will clarify and list parts accordingly) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Types: N/A (CVT is standard for this vehicle type) Features Drivetrain: Belt drive to rear wheel Transmission Fluid Type: Specific gear oil or CVT fluid (part number and specification provided in manual for maintenance components). 📐 Dimensions Exterior Length: Typical maxi-scooter dimensions; specific length to be confirmed via chassis diagrams in manual. Width: Typical maxi-scooter width; specific width to be confirmed via bodywork diagrams in manual. Height: Typical maxi-scooter height; specific height to be confirmed via bodywork diagrams in manual. Weights Dry Weight: Approx. 160-180 kg (estimate, specific weight dependent on exact configuration, manual will list component weights) Payload Capacity: Typically designed for rider and passenger; specific capacity not detailed in parts manual but implied by chassis strength. 🛡️ Safety Features Ratings Crash Test Results: Not applicable for this type of manual, which focuses on parts, not safety ratings. Active Features Braking System Type: Disc brakes front and rear (typical for this class, manual will detail specific caliper, rotor, and pad part numbers). Lighting: Standard headlight, taillight, brake light, and turn signals (manual lists all bulb types and assembly parts). Passive Features Frame Construction: Steel frame, designed for stability and rider protection (manual provides parts for frame integrity)....
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TGB FCC BLADE 325 Replacement Parts Manual 2008 ONWARDS
🏷️ Basic Information
Identification
Make:
TGB
Model:
FCC Blade 325
Year From:
2008
Year To:
Current
Codes
Vehicle Segment:
Scooter / Maxi-Scooter
Chassis Code:
FCC Blade 325
👋 Introduction
Market Position
Value Proposition:
Provides significant cost savings by enabling owners to identify and source parts independently, bypassing inflated dealer pricing and shipping fees.
Competitive Analysis
Advantage:
Instant download eliminates waiting times and shipping costs associated with physical manuals.
Key Features
Usability:
Clear illustrations and descriptions make it easy for individuals of varying technical expertise to follow.
Accessibility:
Searchable PDF format allows for quick location of specific parts and diagrams.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Chassis, Electrical, Bodywork, Fuel System, Cooling System, Braking System, Suspension, Steering, Wheels, Tires, Lighting, Instruments, Controls
Page Count
Estimated Page Count:
Varies based on specific PDF content, but typically comprehensive for a parts catalog.
Manual Type
Type:
OEM Replacement Parts Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Assembly:
Detailed exploded diagrams and part numbers for all engine components including cylinder, piston, crankshaft, valves, and associated seals and gaskets.
Fuel System:
Components such as carburetor/fuel injection system parts, fuel pump, fuel filter, fuel lines, and tank assembly.
Cooling System:
Radiator, cooling fan, hoses, thermostat, and related fittings.
Transmission Drivetrain:
CVT components, drive belts, variator, clutch, reduction gears, and associated bearings and seals.
Chassis Frame:
Frame components, sub-frame, mounting brackets, and associated hardware.
Suspension Front:
Front fork assembly, springs, dampers, seals, bushings, and axle components.
Suspension Rear:
Swingarm, shock absorber(s), bushings, and associated linkage and hardware.
Braking System Front:
Brake caliper, brake pads, brake disc/rotor, brake lines, master cylinder, and levers.
Braking System Rear:
Brake caliper, brake pads, brake disc/rotor or drum components, brake lines, master cylinder, and pedal assembly.
Steering System:
Handlebars, steering column, steering bearings, and related components.
Wheels Tires:
Wheel rims, tires, inner tubes (if applicable), valve stems, and wheel bearings.
Electrical System Lighting:
Headlight assembly, taillight assembly, turn signals, wiring harnesses, switches, fuses, battery, starter motor, alternator/stator.
Instrumentation Controls:
Dashboard components, speedometer, tachometer, indicator lights, switches, levers, and grips.
Bodywork Fairings:
Front fairing, side panels, seat, floorboard, rear fender, and all related trim and fasteners.
Procedures Included
Disassembly Assembly Guides:
Illustrated exploded views facilitating the breakdown and reassembly of vehicle components for maintenance and repair.
Part Identification:
Comprehensive listing of all original equipment manufacturer (OEM) part numbers for easy identification and ordering.
Technical Depth
Depth:
Detailed and specific, focusing on the exact parts and their relationships within assemblies, ideal for sourcing replacements and understanding mechanical layouts.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC & MAC computers.
Reader Requirement:
Requires Adobe PDF Reader.
Print Quality
Printability:
Pages can be printed on demand for specific repair tasks, ensuring clean and clear diagrams and part listings.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for this class and era, specific configuration to be confirmed by part numbers in manual)
Displacement:
Approximately 300-350cc (exact displacement dependent on TGB's specific configuration for the Blade 325, detailed in manual)
Cooling Method:
Liquid-cooled (typical for larger displacement scooters, manual will confirm)
Performance
Power Output:
Estimated 20-25 HP (approximate, subject to engine tune and regulatory standards, manual will list specific component specs)
Torque Output:
Estimated 25-30 Nm (approximate, subject to engine tune, manual will list specific component specs)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) or Carbureted (likely EFI for 2008 onwards, manual will clarify and list parts accordingly)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Types:
N/A (CVT is standard for this vehicle type)
Features
Drivetrain:
Belt drive to rear wheel
Transmission Fluid Type:
Specific gear oil or CVT fluid (part number and specification provided in manual for maintenance components).
📐 Dimensions
Exterior
Length:
Typical maxi-scooter dimensions; specific length to be confirmed via chassis diagrams in manual.
Width:
Typical maxi-scooter width; specific width to be confirmed via bodywork diagrams in manual.
Height:
Typical maxi-scooter height; specific height to be confirmed via bodywork diagrams in manual.
Weights
Dry Weight:
Approx. 160-180 kg (estimate, specific weight dependent on exact configuration, manual will list component weights)
Payload Capacity:
Typically designed for rider and passenger; specific capacity not detailed in parts manual but implied by chassis strength.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for this type of manual, which focuses on parts, not safety ratings.
Active Features
Braking System Type:
Disc brakes front and rear (typical for this class, manual will detail specific caliper, rotor, and pad part numbers).
Lighting:
Standard headlight, taillight, brake light, and turn signals (manual lists all bulb types and assembly parts).
Passive Features
Frame Construction:
Steel frame, designed for stability and rider protection (manual provides parts for frame integrity).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog or digital speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights. Manual lists all cluster components and bulbs.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may be an optional feature depending on the specific market and trim. Manual will list ABS components if applicable.
Connectivity
Charging Port:
Some models may feature a 12V auxiliary power outlet or USB charging port. Manual will list associated wiring and components.
🔧 Maintenance
Service Intervals
General Recommendations:
While this manual is for parts, it implicitly supports maintenance by providing access to replacement parts for routine services such as oil changes, filter replacements, belt checks, and brake pad changes. Specific intervals are typically found in the owner's or service manual.
Fluid Specifications
Engine Oil Type:
Refer to owner's manual for specific viscosity (e.g., 10W-40 or 15W-50) and API service classification (e.g., SG or higher). Manual will list oil filter part numbers.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will list radiator and hose part numbers.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to owner's manual). Manual will list brake line and master cylinder parts.
Known Issues
Common Wear Items:
CVT belt, clutch shoes, variator rollers, brake pads, tires, suspension bushings, and starter motor brushes are common wear items on maxi-scooters of this era. This manual provides parts for all these.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a well-established manufacturer of scooters, ATVs, and other powersports vehicles.
Model Evolution
Model Line:
The Blade series represents TGB's line of maxi-scooters, known for their performance and touring capabilities. The 325 model signifies a mid-range displacement within this series.
Production
Production Period:
Manufactured from 2008 onwards, indicating a model that has seen continuous or intermittent production based on market demand. The manual covers this entire period.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
TGB vehicles are generally recognized for their robust construction and value for money within the powersports segment.
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